Superior DRL4543TEN Installation And Operation Instructions Manual

Drl4500 series direct-vent linear gas fireplace

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P/N 126718-01 Rev D 12/2015
Ce manuel est disponible en francais, simplement
en faire la demande. Numéro de la pièce 126718-02.
P126718-01
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements
locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque
signalétique. Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilsée.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death, or property
damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
PFS
®
C
US
Report No. F11 -026
Installateur : Laissez cette notice avec l'appareil.
Consommateur : Conservez cette notice pour consultation ultérieure.
RISQUED'INDENDIE OU D'EXPLOSION
Le non-respect Des avertissements de sécurité pourrait
d'entraîner des blessures graves, la mort ou des dom-
mages matériels.
— Ne pas entreposer ni utilizer d'essence ni d'autres
vapeurs ou liquides inflammables dans le voisinage de
cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez
— L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par le
fournisseur de gaz.
Installation and Operation Instructions
DRL4500 Series Direct-Vent
Linear Gas Fireplace
Models
DRL4543TEN
AVERTISSEMENT
téléphones se trouvant dans le bâtiment où vous trouvez.
un voisin. Suivez les instructions du fournisseur.
le service des incindies.
DRL4543TEP

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Summary of Contents for Superior DRL4543TEN

  • Page 1 Linear Gas Fireplace P/N 126718-01 Rev D 12/2015 Models Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 126718-02. DRL4543TEN DRL4543TEP ® Report No. F11 -026 P126718-01 INSTALLER: Leave this manual with the appliance.
  • Page 2: Safety And Your Fireplace

    SAFETY AND YOUR FIREPLACE See attached color flyer for proper color representation DANGER HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier designed to reduce the risk of burns from the hot viewing glass is pro- vided with this appliance and shall be installed for the protection of children and other at-risk individuals.
  • Page 3 La sécurité et Safety and Your Seguridad y su votre foyer Fireplace chimenea All parts of your ¡Todas las partes de la Toutes les parties de votre IHP fireplace get chimenea IHP se ponen foyer IHP deviennent EXTREMELY HOT! EXTRÊMEMENT CHAUDES ! MUY CALIENTES! ...
  • Page 4: Important Safety Information

    IMPORTANT SAFETY INFORMATION Important Safety Informa- L’information de sûreté Información importante de importante tion seguridad 1. WARNING: Do not operate appliance 1. AVERTISSEMENT. Ne pas utiliser l’appareil 1. ADVERTENCIA: No opere el artefacto con el with the glass front removed, cracked, si le panneau frontal en verre n’est pas en frente de vidrio quitado, agrietado o roto.
  • Page 5: Table Of Contents

    Thank you for your purchase. We appreciate your business! Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information. Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace. Please read and understand these instructions before installing or operating.
  • Page 6 SAFETY Continued This fireplace must be installed by a qualified (certified or licensed) Installation and repair should be done by a qualified service person. It brings in fresh air for combustion through the outer service person. The appliance should be inspected pipe and combustion gases are exhausted through the inner pipe.
  • Page 7: Local Codes

    SAFETY Continued LOCAL CODES 6. Have venting system inspected annually by a qualified service Install and use fireplace with care. Follow all local codes. In the ab- person. If needed, have venting system cleaned or repaired. See sence to local codes, use the current National Fuel Gas Code ANSI Cleaning and Maintenance, page 35.
  • Page 8: Requirements For The Commonwealth Of Massachusetts

    REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS Massachusetts Horizontal Vent Requirements These appliances are approved for installation in the US state of In the Commonwealth of Massachusetts, horizontal terminations Massachusetts if the following additional requirements are met: installed less than seven (7) feet above the finished grade must comply with the following additional requirements: •...
  • Page 9: Pre-Installation

    PRE-INSTALLATION LOCATION AND SPACE REQUIREMENTS CLEARANCES Determine the safest and most efficient location for your direct-vent Minimum clearances to combustibles for the fireplace are as follows: fireplace. Make sure that rafters and wall studs are not in the way *Back and sides 1"...
  • Page 10 PRE-INSTALLATION Continued MOUNTED INSIDE OF " NAILING FLANGE (349 mm) MOUNTED OUTSIDE (FLAT) OF NAILING FLANGE Concrete Board 38" (965 mm) " (1353 mm) Figure 4 - Installing Concrete Board Wall Figure 2 - Framing Clearances for One Sided Application "...
  • Page 11 PRE-INSTALLATION Continued " " " (54 mm) (1114 mm) (206 mm) " (419 mm) " " (298 mm) " (445 mm) (210 mm) " (16 mm) " (210 mm) " (89 mm) " (759 mm) " " (759 mm) (416 mm) "...
  • Page 12: Location Of Termination Cap

    LOCATION OF TERMINATION CAP Fixed Openable Fixed Closed Closed Openable TERMINATION CAP AIR SUPPLY INLET GAS METER RESTRICTED AREA (TERMINATION PROHIBITED) A = clearance above grade, veranda, porch, deck, or I = clearance to service regulator vent outlet [*72" (182.9 cm) balcony [*12"...
  • Page 13: Venting Installation

    VENTING INSTALLATION NOTICE: Read these instructions completely before WARNING: This gas fireplace and vent assembly attempting installation. must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving These models are tested and approved for use with an IHP (direct- a separate solid fuel burning appliance.
  • Page 14 VENTING INSTALLATION Continued INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination Installing the Horizontal Termination Vent System These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
  • Page 15 VENTING INSTALLATION Continued NOTE: The firestop/spacer may also be installed over the 9. Continue installation of horizontal/inclined sections— Continue with the installation of the straight vent sections opening at the interior side of the framing. in horizontal/inclined run. Install support straps every 13.
  • Page 16 VENTING INSTALLATION Continued *Use silicone caulking to Maximum wall thickness seal the top and sides of 9 1/4” (235 mm)** the termination, up to the Interior Surface of underlayment, stucco, or Finished Wall Exterior Surface of Siding masonry wall surface. Maximum Extent of Exterior Surface of Vent Run Sections...
  • Page 17 VENTING INSTALLATION Continued Connecting the vent pipe 2. Push the vent component against the collar until it fully engages, then twist the component clockwise, running the Direct-vent system components are unitized concentric pipe dimples down and along the incline channels until they seat components featuring positive twist lock connections (Figure 11 at the end of the channels.
  • Page 18 VENTING INSTALLATION Continued GROUND FLOOR INSTALLATION Recommended Applications: • Through the wall using round or square termination 1' Pipe Min. On 90° Elbow Horizontal Run V + 90· Elbow Wall Firestop Horizontal High Wind Square Termination 53" Min. Plus ¼" Rise per Foot Venting with Two 90°...
  • Page 19 VENTING INSTALLATION Continued Install the Vertical Termination Vent System Vertical (Offset) Installation These instructions should be used as a guideline and do not super- 1. Analyze the vent route and determine the number of vent sede local codes in any way. Install venting according to local codes, sections and elbows required—See Effective Vent Length these instructions, the current National Fuel Gas Code (ANSI-Z223.1) on table 2, Page 14 for more information.
  • Page 20 VENTING INSTALLATION Continued 10. Install the roof flashing—Extend the vent sections through the roof structure. Install the roof flashing over the vent sec- tion and position such that the vent column rises vertically (use carpenters level). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary.
  • Page 21 VENTING INSTALLATION Continued NOTE: SV4.5VF firestop/spacer must be used anytime vent pipe pass- Venting with Two 90° Elbows es through a combustible floor or ceiling. SV4.5HF firestop/spacer must be used anytime vent pipe passes through a combustible wall. Vertical (V Horizontal (H) feet (meters)
  • Page 22 VENTING INSTALLATION Continued PARTS LIST FOR VENTING KITS AND COMPONENTS Table 3: Listed Components Catalog Listed Secure Flex® Components Continued Model Description Number Compact Termination for flex with 36” F1801 SFKIT36CT Rigid, Horizontal, Compact Termina- (914 mm) compressed flex* F1797 SV4.5HTKCT tion with Firestop/Spacer (H2246), Compact Termination for flex with 48”...
  • Page 23 VENTING INSTALLATION Continued VERTICAL OR HORIZONTAL VENTING USING SECURE FLEX KITS AND COMPONENTS Secure Flex venting kits and components may be used in any other vent installation where rigid Secure Vent® (SV4.5) direct-vent components can be used. All restrictions, clearances and allowances pertaining to rigid vent also apply to flexible vent. Do NOT modify Secure Flex kits . Also, do NOT join separate sections of flex vent together.
  • Page 24: Fireplace Installation

    VENTING INSTALLATION Continued FIREPLACE INSTALLATION CHECK GAS TYPE 6. Install three (3) screws 120° apart through the flexible vent and into the adaptor collar just below the gear clamp to provide Use proper gas type for the fireplace unit you are installing. If you have additional security to the connection.
  • Page 25 FIREPLACE INSTALLATION Continued Equipment Shutoff Valve External Regulator with with 1/8" NPT Tap* Vent Pointing Down Propane/LP Supply Tank Natural - From Gas Meter (5.5" W.C. to Approved 10.5" W.C. Pressure) Flexible Gas Propane/LP From Line External Regulator (11" W.C. to 14" W.C. 3"...
  • Page 26 FIREPLACE INSTALLATION Continued CHECKING GAS CONNECTIONS Equipment Shutoff Valve WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing Propane/LP Supply Tank or servicing. Correct all leaks at once. WARNING: Never use an open flame to check for a leak.
  • Page 27 FIREPLACE INSTALLATION Continued For one sided regular application, finish installing rear panel by securing with 19 self tapping screws included with fireplace. Figure 34 - Latch Opener Replacing Glass Door 1. Position door frame in front of firebox opening tilting top of door about 45°...
  • Page 28 FIREPLACE INSTALLATION Continued NOTE: All models must have a barrier installed prior to operation. Place dime sized embers Hold the barrier in front of the glass door and slide it up into the only on the channel underneath the upper front face (see Figure 37). burner.
  • Page 29 FIREPLACE INSTALLATION Continued Retaining Bracket Figure 41 - Installing Access Door Retaining Brackets for See- Thru Applications Figure 39 - Removing Mount Bracket for See-Thru Applications Removing False Door 1. In the rear of the fireplace, remove false door just as you would remove the front glass door.
  • Page 30 FIREPLACE INSTALLATION Continued UPGRADING DRL4543 TO INDOOR/OUTDOOR SEE-THRU Fireplace APPLICATION Face WARNING: LDSTI must be installed before install- ing LDSTO. Installing Exterior Door 1. Center and level exterior door on rear face of the see-thru fireplace. Exact dimensions for the location of the door are shown in Figure 2.
  • Page 31: Installer - Attaching Safety In Operation Warnings

    INSTALLER INSTRUCTIONS - ATTACHING SAFETY IN OPERATION WARNINGS It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance. ATTACHING SAFETY IN OPERATION WARNINGS APPOSITION DES MISES EN GARDE RELATIVES COLOCACIÓN DE ADVERTENCIAS DE SEGURIDAD It is required that the safety instruction labels fur-...
  • Page 32: Operation

    OPERATION FOR YOUR SAFETY LIGHTING READ BEFORE LIGHTING INSTRUCTIONS NOTICE: During initial operation of new fireplace, WARNING: If you do not follow these instructions burning will give off a paper-burning smell. Orange exactly, a fire or explosion may result causing property flame will also be present.
  • Page 33: Homeowner - Attaching Safety In Operation Warnings

    HOMEOWNER’S INSTRUCTIONS - ATTACHING SAFETY IN OPERATION WARNINGS ATTACHING SAFETY IN OPERATION WARNINGS APPOSITION DES MISES EN GARDE RELATIVES COLOCACIÓN DE ADVERTENCIAS DE SEGURIDAD À LA SÉCURITÉ D’UTILISATION EN OPERACIÓN Your fireplace has been furnished with safety instruc- tion labels that are to be affixed to the operation and Votre foyer a été...
  • Page 34: Inspecting Burners

    INSPECTING BURNERS Check pilot flame pattern and burner flame patterns often. PILOT ASSEMBLY The pilot assembly is factory preset for the proper flame. Alterations may have occurred during shipping and handling. The pilot is located Pilot on right hand side of burner. Burner The flame must envelope 1/4"...
  • Page 35: Cleaning And Maintenance

    CLEANING AND MAINTENANCE WARNING: Turn off fireplace and let cool before CAUTION: Do not vacuum if pieces are hot. cleaning. Use only glass door replacement intended for this fireplace (see Replacement Parts, page 46 for detail on ordering). No substitutions CAUTION: You must keep control areas, burners may be made.
  • Page 36: Gas Control Module System

    GAS CONTROL MODULE SYSTEM The module has 2 special features built into the system. BATTERY BACK-UP Continuous Pilot Feature This fireplace is equipped with a battery back-up. If the power was to go out on the fireplace, the battery back-up allows the fireplace to This allows the change from a spark to pilot system to a standing remain operational.
  • Page 37 REMOTE CONTROL OPERATION Continued • Temperatures may be displayed in degrees F (factory default) or degrees C. Press the up and down buttons simultaneously to change between degrees F. and C. MODE Zone Cont. ROOM Pilot MODES OF OPERATION ROOM TEMP Zone Operation modes: °...
  • Page 38: Specifications

    REMOTE CONTROL OPERATION Continued SPECIFICATIONS DRL4543TEN LIGHT ADJUSTMENT • Rating: 35,000/22,000 Btu/hr • Transmits a light setting command to the control module to adjust the light output level. • Gas Type: Natural Gas Only • Ignition: Electronic • Available settings are 0 (off) – 6 with a factory default of 0 (off).
  • Page 39: Wiring Diagram

    WIRING DIAGRAM Green Orange White (J7868) HI/LO DC Pilot Motor Drive (J7854) Valve Main Power (J7864) Module White Yellow Blue BATTERY PACK Orange Brown Black SIZE SIZE SIZE SIZE (J7865) "AA" "AA" "AA" "AA" Black To Ground Brown To Rocker Switch Brown (+) Red Blk/White (+)
  • Page 40: Troubleshooting

    TROUBLESHOOTING WARNING: Turn off fireplace and let cool before servicing. Only a qualified service person should service and repair fireplace. CAUTION: Never use a wire, needle or similar object to clean pilot. This can damage pilot unit. Note: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY...
  • Page 41 TROUBLESHOOTING Continued WARNING: If you smell gas • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. •...
  • Page 42: Parts

    PARTS BURNER ASSEMBLY This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 46 of this manual. Superiorfireplaces.US.com 126718-01_D...
  • Page 43 46 of this manual. WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved by IHP. Use of non-approved parts can result in poor performance and safety hazards. DRL4543TEN DRL4543TEP CATALOG DESCRIPTION...
  • Page 44 PARTS MODELS: DRL4543TEN AND DRL4543TEP Superiorfireplaces.US.com 126718-01_D...
  • Page 45 PARTS MODELS: DRL4543TEN AND DRL4543TEP WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved by IHP. Use of non-approved parts can result in poor performance and safety hazards. DRL4543TEN DRL4543TEP CATALOG NO.
  • Page 46: Replacement Parts

    ACCESSORIES TECHNICAL SERVICE Purchase this accessory thru your IHP distributor or dealer. You may have further questions about installation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns a. When contacting your dealer please have your model CAT NO.
  • Page 47: Warranty

    ® 20 Year Limited Warranty THE WARRANTY Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior Brand gas fi replace, Stove or Insert ("Product") to be free from defects in materials ® and workmanship at the time of manufacture. The Product body and fi rebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only.
  • Page 48 Superiorfireplaces.US.com Record the following important information about your fireplace: Fireplace model number Fireplace serial number Date fireplace was Installed Type of gas fireplace uses Dealer name P126718-01 Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products.

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