Advertisement
Quick Links
Download this manual
See also:
Workshop Manual
Air Heater Unit
Air Top 3500 ST D Additional Heater
Installation Instructions
Renault Master/Nissan Interstar
Diesel
from Model Year 2004
Left-hand drive vehicle
Vehicles without partition wall
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result
in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can
be caused as a result.
Specialist company training, technical documentation, specialized tools and
equipment are required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required
technical skills, or if you do not have access to the required technical documentation,
tools and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all
warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
ID No.:1312624C_EN
e1
00 0015
Fee Euro 10
Feel the drive
© Webasto AG
Advertisement
Related Manuals for Webasto Air Top 3500 ST D
Summary of Contents for Webasto Air Top 3500 ST D
-
Page 1: Installation Instructions
Specialist company training, technical documentation, specialized tools and equipment are required to install and repair Webasto heating and cooling systems. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required technical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs. - Page 2 Renault Master/Nissan Interstar Table of Contents Validity Recirculating air intake Heater Unit/Delivery Scope Exhaust system Foreword Combustion air General Instructions Fuel Connection Special Tools Electrical Connections Explanatory Notes on Document Connection Diagram for Combination Timer and Preliminary Work Telestart Heater unit installation location Heater control option Preparing installation location Remote option (Telestart)
- Page 3 Renault Master/Nissan Interstar Heater Unit/Delivery Scope Quantity Description Order No.: Delivery scope of AT 3500 ST D 12V with heater control 9008944A Installation kit Renault Master / Nissan Interstar Diesel 1312622B AT3500ST Optional heater control either: Quantity Description Order No.: Digital timer (combination 12 V) 9010385A Mounting plate for digital timer (frame)
-
Page 4: Hot Air System
Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle- specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the angle. - Page 5 Renault Master/Nissan Interstar Preliminary Work WARNING! - Disconnect the battery "earth" or "ground" connection. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place.
- Page 6 Renault Master/Nissan Interstar Preparing installation location Lay on drilling template 2 provided exactly; remove underbody protection in corners as shown (arrows) if necessary. Holes may not be located in area of beads. Copying 1 Copy hole pattern, drill 7 mm hole [4x] in hole floor panel pattern...
- Page 7 Renault Master/Nissan Interstar Preparing heater unit 1 Push on wiring harness Connect- ing wiring harness 1 Mount cover offset by 180° Installing cover 2 Bracket of heater unit 1 Washer, self-locking nut [4x each] 3 Loosely lay on bracket for splash protection Installing bracket...
- Page 8 Renault Master/Nissan Interstar Preparing hot air ducting 2 Insert pass through into existing opening 1 Copy hole pattern, drill 4.5 mm hole [4x] Preparing pass through 2 Insert pass through in existing opening and seal off with sealing compound 1 M4x12 bolt [4x], washers [8x], M4 flanged nut [4x] Installing pass...
- Page 9 Renault Master/Nissan Interstar Preassembling hot air ducting A 80 mm dia. flexible tube a = 125 mm B 80 mm dia. flexible tube a = 125 mm Cutting C 80 mm dia. flexible tube flexible b = 120 mm tube to F 80 mm dia.
- Page 10 Renault Master/Nissan Interstar D 400 mm PAK pipe 1 90° hot air elbow Preassem- bling distri- bution E 200 mm PAK pipe 1 90° hot air elbow 2 60/60/60 distributor Preassem- bling distri- bution Installing hot air distribution Insert preassembled hot air distribution D into existing opening 3 with 90°...
- Page 11 Renault Master/Nissan Interstar On vehicles with side trim: The dimensions 40 mm and 60 mm are specifications for a side panel that reaches down to the floor panel. Should a side panel be installed that does not reach down to the floor panel, these dimensions must be calculated in accordance Cutting out with the distance to the floor panel.
- Page 12 Renault Master/Nissan Interstar Mount rotating air outlet grid 1 [2x] on air outlet and engage. Installing grids Shape 120 mm long flexible tube C as shown, mount on heater unit hot air outlet and on pass through and fasten with hose clamps. Installing flexible tube...
- Page 13 Renault Master/Nissan Interstar Mount air outlet grid 1 on pass through and engage (close off flush toward outside)! Installing grid Mount hot air elbow 90° 1 on pass through 3, align downward and fasten with 3 self-tapping screws 2. Hole in floor panel Guide 385 mm long flexible tube F through prepared hole, mount on heater unit inlet and...
- Page 14 Renault Master/Nissan Interstar Exhaust system 1 Exhaust pipe a = 450 mm Discard section X Preparing exhaust pipe 3 Exhaust pipe 1 Hose clamp 2 Push on red (rt) rubber isolator and position 4 P-clamp, M6x20 bolt on existing threaded hole 5 Shape end section as shown Installing...
- Page 15 2. Mount end cap 3 on combustion-air intake pipe. Note: When using a Webasto water heater and a Webasto air heater together, the exhaust pipe of the water heater must be routed along the left-hand side sill.
- Page 16 Renault Master/Nissan Interstar Fuel Connection CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties.
- Page 17 Renault Master/Nissan Interstar Route protective hose 1 out of cross member as shown and pull wiring harness of metering pump into frame side member together with Mecanyl fuel line. Installing lines Route wiring harness of metering pump out of frame side member together with Mecanyl fuel line as shown.
- Page 18 Renault Master/Nissan Interstar Cut off fuel return line as shown. 1 Fuel return line, 8 mm dia. hose clamps [2x] 4 Fuel standpipe 2 Remaining end of Mecanyl fuel line 3 Hose section, 10 mm dia. hose clamps [2x]. Removing fuel Fuel line from fuel standpipe 1 on intake side of metering pump [side without connector].
- Page 19 Renault Master/Nissan Interstar Electrical Connections Fuse holder Wiring routing 4 2.5 mm dia. hole, retaining plate for fuse Route wiring harness of heater unit from holder, 3.5x13 self-tapping screw underbody through existing opening in battery 3 Fuse holder mounted box (rear left). 2 Ground wire on negative battery terminal Route wiring harness of digital timer 1 under floor 1 Positive wire on positive battery terminal...
- Page 20 Renault Master/Nissan Interstar Connection Diagram for Combination Timer and Telestart 9006887C Connec- tion Dia- gram for Combina- tion Timer terminal 58 (AT3500ST) 9004312D 9006887C 1311194A (1311677A) Connec- tion Dia- gram for Combina- terminal 58 tion Timer + Telestart 9004312D (AT3500ST) Components of Cable colors Symbols...
- Page 21 Renault Master/Nissan Interstar Digital/combination timer Use installation frame 2 as template. Copy hole pattern [2x] for screwing on and cutout to center console 1 . Cut out 2 4 mm dia. holes in center console and hole pattern for combination timer insert Preparing combina- tion timer...
- Page 22 Renault Master/Nissan Interstar Remote option (Telestart) 3 Bracket, align as shown 2 Original vehicle bolt 1 Receiver Installing receiver 1 Antenna Installing antenna Temperature sensor for HTM100 only 1 Fasten temperature sensor with suitable means Installing tempera- ture sensor...
- Page 23 Renault Master/Nissan Interstar Installing trim parts 2 Kick guard 1 Edge protection 4 Outlet screen on both sides [2x] 3 2.5 mm dia. hole, self-tapping screw 3.5x13 [3x each] Preparing kick guard 1 Kick guard 2 M6x16 bolt [4x] on prepared rivet nuts Installing kick guard 3 Heater unit trim...
- Page 24 - Attach the "Switch off additional heater before refueling" sticker to the left-hand B-pillar. Feel the drive Webasto AG Postfach 80 - 82132 Stockdorf, Germany - Hotline +49- (0)1805-932278 Hotfax +49-(0)395-5592-353 - http://www.webasto.de Printed in Germany 06/08Printed by: Steffen...
- Page 25 Renault Template for Heater Unit 100 mm Ø 7mm Ø 7mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Correct major differences in the printer settings or request an original printout. 100 mm Ø...