Ultra Max UM1854-NATCE Installation And Operation Instructions Manual

Gas conveyor oven
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GAS
CONVEYOR OVEN
MODEL
UM1854-NATCE
Installation and
Operation
Instructions
2M-Z6832 Rev. D 4/17/2006
UM1854

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Summary of Contents for Ultra Max UM1854-NATCE

  • Page 1 ® CONVEYOR OVEN MODEL UM1854-NATCE Installation and Operation Instructions 2M-Z6832 Rev. D 4/17/2006 UM1854...
  • Page 2: Safety Symbol

    SAFETY SYMBOL These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance. RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
  • Page 3: Specifications

    SPECIFICATIONS UM1854-NATCE Gas Rating/Connection: 11.72kW (40,000 BTU/hr), 1/2" BSP female pipe connection Country: AT, DK, FI, IE, HU, PT LU, DE BE, FR ES, SE, GB, IT, CH, CR Gas Category: Pressure (mBar): @20/25 Electrical Supply: 220-240v, single phase, 1.2A (max), 50Hz Approximate Weight (Single Oven with Cart): Installed - 280 Lbs (127.27 kg), Shipping - 350 Lbs (159.09 kg)
  • Page 4: General Information

    GENERAL INFORMATION NOTICE This appliance must be installed with a stand and This equipment is designed and sold for commercial casters designed by Star Manufacturing as part of a use only by personnel trained and experienced in its complete installation. The installation must also include operation and is not sold for consumer use in and a connector complying with either ANSI Z21.69 or CAN/ around the home nor for use directly by the general...
  • Page 5: Important Safety Information

    IMPORTANT SAFETY INFORMATION CAUTION Do not attempt to operate the oven until connection of utility service has been fully inspected by an authorized Adequate clearance for air openings to the combustion service technician or a Star Service Representative. control chamber on the right side of the oven is This service is required by Star in order to assist required.
  • Page 6 VENTILATION LOCATION A VENT IS REQUIRED: Local codes prevail. These The well-planned and proper placement of your oven are the "authority having jurisdiction" as stated by the will result in long-term operator convenience and National Fire Protection Association, Inc. in NFPA satisfactory performance.
  • Page 7 GAS SUPPLY RATING AND SIZING The following drawing shows a typical installation and is intended to be a guideline. This is not a rigid Calculations for pipe sizing must take into account specifi cation. Hood dimensions and positioning over the maximum usage rate of all other appliances in the kitchen or one or more of the appliances will suffer from the oven will vary with hood manufacturer.
  • Page 8: Stacking Instructions

    Installation must conform with local codes or, in the Stacked Oven Install Preparation: absence of local codes, with NFPA54/ANSI Z223.1 1. Remove door, conveyor, and fi nger assemblies. - Latest Edition. 2. Unbolt unit from shipping crate (4 bolts). 3. Turn unit on front as shown. CAUTION 4.
  • Page 9: Restraint Requirement

    HOLLOW WALL STUD OR MASONRY WALL CAUTION RESTRAINT REQUIREMENT 1. The installation shall be made with a gas connector DO NOT WORK AROUND THE CONVEYOR that complies with local codes for connectors for BELT WITH LONG HAIR, LOOSE CLOTHING, movable gas appliances and a quick-disconnect OR DANGLING JEWELRY.
  • Page 10: Safety Tips

    Please take time to read the following safety To adjust the time and temperature: operating instructions. They are the key to the 1. Press the DOWN and UP arrows ( ) at the successful operation of your Ultra-Max Conveyor same time. Hold for four seconds until the TIME Oven.
  • Page 11: Display Information

    DISPLAY INFORMATION after reaching the STORE level. yES indicates When operating the oven, there are three levels that the parameters cannot be changed even after entering the STORE level. The LOC setting can of access: 1. Store Level - General employees would know be toggled using the ENTER button ( these functions and how to change them.
  • Page 12: Conveyor Speed

    BAKE TIME VERSUS TEMPERATURE CONVEYOR SPEED 1. Bake time is actually conveyor speed and is defi ned Bake Time (Conveyor Speed) - As stated previously, as the time the product is actually in the oven. bake time (conveyor speed) is defi ned as the amount This is measured by noting the time when the of time elapsed between the time the leading edge of leading edge of the product enters the oven and...
  • Page 13: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS Follow this recommended cleaning schedule for proper oven performance: CAUTION DAILY 1. Clean the conveyor belt using a nylon brush. DISCONNECT THE POWER SUPPLY BEFORE Allow any foreign material to drop into the crumb SERVICING OR CLEANING THIS OVEN. pans.
  • Page 14 DIRECTIONS FOR DISASSEMBLY 1. Remove crumb trays and 2. Push the spring-loaded 3. Lift up the left end of the shelves from both ends. coupling in to disengage the conveyor frame so the crumb pin in the shaft. Rotate the tray supports clear the tunnel shaft so the pin will not go opening.
  • Page 15: Conveyor Belt Tension

    CONVEYOR BELT TENSION The conveyor belt of the Ultra-Max Gas Conveyor Oven does not have a tension adjustment. If the belt becomes too loose, a link will have to be removed to tighten. A belt that is too tight will also cause operational problems due to excessive drag.
  • Page 16: Parts Warranty

    INTERNATIONAL ONE (1) YEAR EQUIPMENT WARRANTY All workmanship and materials in “STAR” products are warranted for a period of one year from the date shipped from the factory or one year from the date shown on the proof of purchase of the end-user when purchased through an authorized “STAR” dealer/dis- tributor in a commercial foodservice location.
  • Page 19: Parts List

    PARTS LIST April 17, 2006, Rev D Ultra-Max Gas Conveyor Oven UM1854-NATCE - Control Box MODEL Number Part Description Number Number Unit G9-GC0013 CONTROL BOX DOOR G9-Z6606 TIME & TEMP CONTROLLER (GAS OVEN, 230V) G9-Z5250 POWER SUPPLY BRACKET G9-Z5251 GEARMOTOR BRACKET...
  • Page 21 PARTS LIST April 17, 2006, Rev D Ultra-Max Gas Conveyor Oven UM1854-NATCE - Main Assembly MODEL Number Part Number Unit Description Number 2C-Z3780 CONDUIT RETAINER 2R-Z5188 LATCH KEEPER 2R-Z5174 LATCH G9-Z5309 DOOR BRACE 2P-09-WB-0003 PLUG CAP 2V-Z5293 HANDLE TUBE 2R-Z5279...
  • Page 23 PARTS LIST April 17, 2006, Rev D Ultra-Max Gas Conveyor Oven UM1854-NATCE - Finger Assembly MODEL Number Part Number Description Number Unit G9-Z5516 LOWER FINGER BAFFLE G9-GC0037 LOWER FINGER DIVERTER ASSEMBLY G9-GC0035 LOWER FINGER WELDMENT G9-GC0043 LOWER COLUMNATING PLATE G9-GC0042...

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