ORDER NO. MAC0208027C2 AIR CONDITIONER CS-W34BB4P CU-V34BBP5 CS-W34BB4P CU-W34BBP5 CONTENTS Page Page 1 SERVICE INFORMATION 8 REFRIGERATION CYCLE 2 FEATURES 9 OPERATION RANGE 3 SPECIFICATION (HEAT PUMP TYPE ) 10 PIPE LENGTH 4 SPECIFICATION (COOLING ONLY TYPE ) 11 OPERATING CHARACTERISTIC...
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14 COMPONENT SPECIFICATION 23 TROUBLESHOOTING 15 CAPACITY AND POWER CONSUMPTION 24 EMERGENCY OPERATION 16 DISCHARGE AND SUCTION PRESSURE 25 CONTROL 17 SOUND DATA 26 WIRED REMOTE CONTROL INSTALLATION MANUAL 18 TWIN AND TRIPLE 27 WIRELESS REMOTE CONTROL INSTALLATION MANUAL 19 WIRING MISTAKE PREVENTION 28 INSTALLATION (INDOOR UNIT) 20 TEST OPERATION AND SELF DIAGNOSIS 29 INSTALLATION (OUTDOOR UNIT)
1 SERVICE INFORMATION Caution: Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
2 FEATURES The sound level is 45dB (A) for 34BB model during High 2.1. Variety of excellent features Fan speed and suitable for offices, shops, homes etc, when • • • • Compact design quiet operation is essential. • • • • Auto Swing Louvre Compact design 290 mm height, 840 mm width and 840 mm depth.
2.2.1. Product features • • • • Low-noise design improves comfort in surrounding areas 1. The noise-suppressing winglet fan is a result of new research into vane design theory. The unique curved shape suppresses the generation of vortexes, thus reducing air flow noise. 2.
2.4. A brand-new control method 2.5. Wired Remote Control using the latest in technology • • • • Easier power supply wiring connection Power supply wiring and other wiring tasks can be carried out more easily. − − − − Twin non-polar wires used to connect indoor and outdoor units.
2.7. Group Control Equipment outdoor units, be sure to replace all refrigerant pipes 2.8. New refrigerant Series [R407C] also. pipe installation • • • • Check the pipe thickness. (1/4, 3/8, 1/2 : t = 0.8mm 5/8, 3/4 : t = 1.0mm) 2.8.1.
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• • • • The pressure after vacuum drawing should be 755 openings. mmHg or less. • • • • Use a special vacuum pump (with backflow-prevention mechanism). • • • • Gas must never be used for air purging. 13.
4 SPECIFICATION (COOLING ONLY TYPE ) 4.1. CS-W34BB4P / CU-V34BBP5 ITEM / MODEL Indoor Unit Outdoor unit Main Body CS-W34BB4P CU-V34BBP5 Panel CZ-BT01P Remote CZ-RD51P (Wired) Control CZ-RL01P (Wireless) Cooling Capacity 10.0 BTU/h 34,100 Refrigerant Charge-less Standard Air Volume for High Speed...
7 OPERATING INSTRUCTION 7.1. Wired Remote Control (OPTIONAL PARTS) NOTES: • • • • Ensure that the correct button is pressed as simultaneous pressing of the multiple buttons will not make the setting correct. • • • • The illustration above is for explanatory purposes only. The appearance will be different during actual operation. •...
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7.2. Wireless Remote Control (OPTIONAL PARTS) NOTES: • • • • Ensure that the correct button is pressed as simultaneous pressing of the multiple buttons will not make the setting correct. • • • • The illustration above is for explanatory purpose only. The appearance will be different during actual operation. •...
9 OPERATION RANGE Power Supply The applicable voltage range for each unit is given in the following table. The working voltage among the three phases must be balanced within a 3% deviation from each voltage at the compressor terminals. The starting voltage must be higher than 85% of the rated voltage.
10 PIPE LENGTH CORRECTION OF COOLING CAPACITY AND HEATING CAPACITIES Correction of cooling and heating capacities according to the connecting pipe length. The data of cooling capacities (marked on the name plate) are based on 5 meters connecting pipe and horizontal installation. For other pipe length of other installation multiply by the following correction factor to determine the revised cooling capacity.
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REFRIGERANT ADDITIONAL CHARGE 1. Piping installation by standard piping • • • • At the time of shipment from the factory, this unit is charged with enough refrigerant for an equivalent pipe length of 30m. (Refer to the following table) But when the piping length exceeds 30m, additional charge is required according to the following table.
13 SAFETY DEVICE INDOOR UNIT Heat pump model Indoor unit CS-W34BB4P Cooling only model For Fan Motor Protection, °C Internal Protector (49F) °C For Control Protection, Fuse 3.15 OUTDOOR UNIT Outdoor Unit Heat pump model 50Hz CU-W34BBP5 Cooling only model...
11.39 Motor Starting Method Direct on-line Starting Type Rated Output Poles Insulation Class Type MMMAPOE Charge Evaporator Models CS-W34BB4P Tube Material Copper tube Outer Diameter Thickness 0.27 No. of Tubes/Row Fin Material Aluminium Thickness 0.105 Fin Pitch NO./inch Fin Surface...
15 CAPACITY AND POWER CONSUMPTION 15.1. HEATING PERFORMANCE Model Heating capacities are based on conditions below. CS-W34BB4P 1 phase, 50Hz, 230V Indoor temperature 20°C D.B.T. CU-W34BBP5 Outdoor temperature 7°C D.B. 6°C W.B.T. Heating capacity 11.2 kW Standard air volume 24m...
15.2. COOLING PERFORMANCE CS-W34BB4P Model Cooling capacities are based on conditions below. CS-W34BB4P 1 phase, 50Hz, 400V Indoor temperature 27°C D.B.T., 19°C W.B.T. Outdoor temperature 35°C D.B.T. Cooling capacity 10.0 kW Standard air volume 23m /min Cooling capacity Cooling power consumption Indoor Air Temp.
16 DISCHARGE AND SUCTION PRESSURE 16.1. SATURATION TEMPERATURE OF DISCHARGE AND SUCTION PRESSURE Commonness TO ALL THE MODELS SATURATION TEMPERATURE OF DISCHARGE AND SUCTION PRESSURE * For intake temperature, consult the pressure - Enthalpy Table (R407C) at the end.
18 TWIN AND TRIPLE • • • • Master unit and slave-units can be set automatically in twin 18.1. Twin and Triple Operation and triple systems. No address setting is necessary. • • • • Simultaneous air conditioning of wide spaces and corners is •...
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Turn on the power supply. 18.1.2. Automatic address setting for twin Operation: The unit will operate as slave unit 1. and triple systems Automatic address setting is not carried out at this time. Procedure: Turn on the power supply for the indoor and outdoor units.
• • • • The indoor units will not run for approximately 1 minute • • • • Do not turn off the power supply for at least 1 minute after while automatic twin/triple address resetting is being carried automatic twin/triple address resetting has been carried out. out.
18.3. Refrigerant charging • • • • For twin and triple-type systems The pipe length is the total of the branch pipe (L) and the junction pipes (la → lb → lc in order from the thickest diameter). At the point where the pipe length exceeds 30 m, determine the amount of refrigerant for the remaining liquid-side pipe diameters and pipe lengths from the following table in order to charge the system.
19 WIRING MISTAKE PREVENTION Improved quality of installation work through adoption of an “Connection error prevention” circuit which prevents wiring mistakes Connection errors with the control wires and the power supply wires will not only contribute to burning-out of the control circuit board, but can also cause large-scale working losses and affect reliability.
20 TEST OPERATION AND SELF DIAGNOSIS 20.1. Test operation 20.3. Test operation using the wired • • • • Always use a properly-insulated tool to operate the switch remote control on the circuit board. (Do not use your finger or any metallic object).
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20.4. Test operation using the wireless remote control <Air conditioner No.> − − − − The air conditioner No. “01” appears during normal installation and use. When using group control, a different number may appear. The air conditioner No. can be displayed by pressing the air conditioner No. button.
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How to display the past error message An error code from 1F15 to 1F49 will be displayed. (The temperature setting display will also change to show the If the “CHECK” display on the wired remote control is not air conditioner No.) flashing, press the CHECK button continuously for 5 seconds or more to display the problem details for the last problem or the problem before that.
21 SETTING OF SAVE ENERGY AND THERMISTOR SWITCH 21.1. Energy save setting 21.2. Switching to the remote • • • • Upper and lower limit can be set for the setting temperature control thermistor during cooling and heating operation. (The factory shipment •...
22 GROUP CONTROL Setting group for 1 remote control unit be determined automatically after approximately 1 minute. • • • • When using a remote control thermostat, the thermostat (DIP switch settings are not necessary.) setting is used for all indoor units in the group. NOTE: •...
23 TROUBLESHOOTING If test operation does not proceed correctly section C) Symptom: Carry out test operation after approximately 12 hours have passed Remote control unit... Display of “No power supply” since the power was turned on (crankcase heater is energized). If operation is started by using the remote control within 1 minute of NOTE: turning on the power, the outdoor unit settings will not be made...
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1. The main power is turned on while the transmission connection cord is not connected (open circuit at section wires between the indoor unit(s) are not connected (open circuit at section A) Symptom: Symptom: − − − − Remote control unit.. . Display of “No power supply” Nothing abnormal appears on the remote control −...
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1. The main power is turned on while the transmission unit No. 2 is possible. wires between the indoor unit and the outdoor unit are However, indoor unit No. 3 cannot be operated. not connected (open circuit at section A) Symptom: Operation of indoor unit No.
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1. Automatic address setting (don’t need to set dip-switch) Reset the address by following the procedure: If the wiring is connected properly as above example, the a. After making sure that dip-switches No. 1 to 4 and No. address is set automatically by the main power supply. An 8 are OFF, stop the operation.
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Procedures of deleting memory for twin/triple control system 1. Switch off the main power supply. 2. Set the No. 8 pin of dip switch (DSW1) at the indoor unit’s P.C. board to “ON” position. 3. Switch on the main power supply for a minute and then turn it off.
24 EMERGENCY OPERATION Emergency operation Thermistor Cooling mode Heating mode • • • • Emergency operation of outdoor unit Indoor unit Room temperature Fixed at 25°C Pipe temperature Shorted Open Emergency operation can be carried out by setting the DSW1 switch on the printed circuit board of the outdoor Thermistor Cooling mode Heating mode unit to the EMERGENCY position.
25 CONTROL Description of basic Functions 25.1. Cooling mode operation time chart (*1) Outdoor unit fan start control during cooling At the start of cooling mode and drying mode operation, the outdoor unit heat exchanger outlet temperature is detected in order to set the fan speed.
25.2. Drain pump control 1. Basic operation During cooling mode, dry mode or defrost mode operation, the drain pump turns on when the compressor turns on. (The drain pump turns on during freezing prevention control.) • • • • When the compressor turns off, the drain pump will still continue its operation for 6 more minutes. •...
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(When float switch is continuously off) <If the float switch operates again after turning off> <If the float switch continues to be off> 25.3. Freezing prevention control 1. Operation During cooling mode operation, after 9 minutes have passed since the compressor turned on, the outdoor unit will stop its operation when the temperature detected by the indoor unit pipe temperature sensor is 2°C or lower.
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25.4. Heating mode operation time chart (Heat pump type) (*2) Outdoor unit fan control during heating mode operation When the compressor is on during heating mode operation (except during defrosting and when the liquid bypass valve is on), the outdoor unit fan is controlled by means of input (CN2) indicating whether the contact of the heating pressure switch on the outdoor unit circuit board is open or closed.
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25.5. Hot starting 1. When heating mode operation starts a. Start Hot start control commences when heating mode operation starts. b. Operation “PREHEAT” appears on the remote control display. (Other displays remain unchanged.) The indoor unit fan stops. In addition, during hot starting, the louvre stays at the horizontal position (angle 0°). c.
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2. When defrosting is completed a. Start Hot start control commences when defrosting is completed. b. Operation “PREHEAT” appears on the remote control display. (Other displays remain unchanged) The indoor unit fan stops. In addition, during hot starting, the louvre stays at the horizontal position (angle 0°C). c.
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25.7. Excess heat dissipation for indoor unit The indoor unit fan continue its operation for 30 seconds after heating mode operation turns off in order to dissipate excess heat. 1. When heating mode operation has stopped (LOW speed for 30 seconds) 2.
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If P8 on the outdoor unit circuit board is shorted while the compressor is on during heating mode operation and the temperature detected by the outdoor unit heat exchanger outlet sensor is 25°C or lower, defrosting is carried out regardless of the current starting conditions.
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3. Thermostat characteristics during automatic changeover operation a. Settings at the start of automatic changeover operation When operation changes from other modes to automatic changeover mode, operation starts at the temperature characteristics given in the table below. b. Thermostat characteristic when switching between cooling and heating mode operation Switching between cooling mode and heating mode operation is carried out as shown in the table below.
25.10. Indoor unit fan control 1. Fixing at LO, MED or HI When LO, MED or HI is set, the relay switches and operation is carried out at that setting. 2. Automatic fan speed When set to AUTO, the indoor unit fan operation changes as shown in the table below. (Indoor temperature) - (Setting temperature) (Units: K) Mode / Fan Speed Cooling...
25.11. Forced operation during restart The compressor will not stop operating for 3 minutes after cooling mode operation starts, even if the indoor unit thermostat turns off. (However, the compressor will stop operating during this time if the indoor unit air intake temperature drops to 16°C and below during cooling mode operation.) 25.12.
25.15. Emergency operation When the emergency operation switch (DSW1) on the outdoor unit printed circuit board is set to emergency, the emergency operation is enabled. This allows normal operation to continue, with all abnormalities other than a discharge temperature abnormality, high pressure abnormality or overcurrent abnormality being ignored. 25.16.
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PART DESCRIPTION CS-W34BB4P BASE PAN ASS’Y CWD52K1034 INNER POLYSTYRENE (TOP) CWG071057 INNER POLYSTYRENE (SIDE) CWG07C1017 CABINET SIDE PLATE ASS’Y CWE04K1003 CABINET SIDE PLATE ASS’Y CWE04K1004 FAN MOTOR CWA921050 ANTI-VIBRATION BUSHING CWH501016 SCREW-FAN MOTOR CWH551032 CORD HOLDER CWD74K1001 TURBO FAN CWH03K1003...
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PART DESCRIPTION PART NO. QTY. FRONT GRILLE CWE121026 COVER-AIR SWING MOTOR CWH811013 CONNECTOR-SHAFT CWH081002 CONNECTOR-SHAFT CWH081003 CONNECTOR-SHAFT CWH081004 BEARING CWH641006 VANE CWE241103 CONNECTOR-SHAFT CWH081005 CONNECTOR-SHAFT CWH081006 AIR SWING MOTOR CWA981065 INSULATION POLYSTYRENE CWG071105 INSULATION POLYSTYRENE CWG071106 INSULATION POLYSTYRENE CWG071107 WASHER CWH571025 COVER CWD932215...
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