Pulsar PG2000 Owner's Manual
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Pulsar PG2000 Owner's Manual

2000 watt generator
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  • Page 1 2000 2000 1-866-591-8921...
  • Page 2 2000W Generator 7500W Generator Topic Page Safety Guidelines General al Precautions elines General Parts ener l recautions Operation Battery Inspection, Cleaning and Maintenance Assembl Installation Operation roubles ooting ntenance Specifications Wiring iagram Complia ce General Parts Listing p e cifications eneral Parts Listing...

  • Page 3: Safety Guidelines - Definitions

    Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 4: General Precautions

    7500W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING Carbon Monoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area.

  • Page 5: Hot Components

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. PULSAR PRODUCTS INC.IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

  • Page 6: Work Area

    7500W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...

  • Page 7: Personal Safety

    Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...

  • Page 8: Generator Use And Care

    7500W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 9: Heart Pacemakers

    Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact Pulsar Products Inc. Immediately for a replacement. Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 10 7500W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs lbs (approximately) .
  • Page 11 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 12 ener a l P a t s General Parts Fuel tank cap One way valve Fuel tank Frame Fuel gauge Control Panel Choke lever Air filter Fuel valve On/off switch Recoil starter Oil dipstick Drain plug Thermal protector Voltage meter 120V Duplex outlet Grounding terminal DC terminal...

  • Page 13: Operation

    Owner’s Manual Operation Fuel tank k Lever Choke lever Control panel Fuel valve Pull start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH A HIGH QUALITY SAE 10W30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
  • Page 14 Operation (cont’d) Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine ON: To run the engine 2. The fuel valve is located under the fuel tank . When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor.

  • Page 15: Stopping Engine

    Operation (cont’d) Starting 4. Operate the Recoil Starter: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil starter to crank the engine 5. If the choke lever has been moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up.
  • Page 16 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. PULSAR PRODUCTS INC. IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 17 7500W Generator Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12VDC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 18: Spark Plug Service

    Owner’s Manual Operation (cont’d) Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.

  • Page 19: Inspection, Cleaning, And Maintenance

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 20: Installation

    7500W Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPERATE GENERATOR.
  • Page 21 Owner’s Manual Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 22: Troubleshooting

    Troubleshooting Note: Troubleshooting problems may have similar causes and solutions. PROBLEM POSSIBLE CAUSE SOLUTION Is there fuel in the tank? Refill the fuel tank. Is there enough oil in the The engine Add the recommended oil. engine? will not start Is the spark plug in good Readjust gap and dry the spark plug.

  • Page 23: Specifications

    7500 W Ge n erato r Specifications AC electrical Current Output 120V/240V 60Hz, 50A/25A Continuous/rated Wattage 6,000 Peak Wattage 7,500 Outlet 4 AC 120V, 2 AC 120V/240V twist-lock outlet DC electrical none none Gasoline engine Horsepower Type 4-cycle OHV air-cooled recoil start Displacement 389cc Oil capacity...
  • Page 24 Wiring Diagra Breaker VoltMeter 5-20R Ÿ GrQVR1.5mm Ÿ DCcoil1 LBQVR1.5mm Ÿ BlQVR1.5mm BlQVR0.5mm Ÿ Ÿ LBQVR1.5mm 2510 IgnitionSwitch Ÿ Ÿ QVR0.5mm QVR0.5mm ControlBoxDiagram Ÿ WQVR0.5mm Ÿ QVR0.5mm Ÿ RQVR0.5mm Ÿ BuQVR0.5mm Ÿ BuQVR0.5mm Ÿ QVR0.5mm OilAlert Unit Generator Fuel Spark IgnitionCoil Ÿ...
  • Page 25 PG2000 ENGINE PARTS LISTING This list is provided for reference purposes only.All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements. PART NO. Q'TY REMARK DESCRIPTION DJ156F-11048-A LEFT WIND SHIELD...
  • Page 26 PART NO. DESCRIPTION Q'TY REMARK OIL SEAL Φ 17×Φ 30×6 DJ152F-11014-A GBT16674-B6-28 FLANGE BOLT M6*28 DJ156F-11001-A CRANKCASE COVER ASSEMBLY DJ156F-11007-D DIPSTICK GB276-89-6303 BEARING RADIAL BALL 6303 DJ168F-11002-A Φ × DJ156F-11003-B CRANKCASE GASKET DJ156F-15100-A SPEED REGULATING GEAR...
  • Page 27 PART NO. DESCRIPTION Q'TY REMARK GBT16674-B6-12 FLANGE BOLT M6*12 DJ168F-11300-C CYCLINDER HEAD COVER ASSEMBLY DJ168F-11011-A GASKET, CYCLINDER HEAD COVER GBT16674-B8-50 FLANGE BOLT M8*50 DJ168F-14002-A BOLT, STUD M8*35 DJ156F-18500-A SPARK PLUG F7TC DJ156F-11200-AE CYLINDER HEAD ASSEMBLY DJ168FD-14001-A BOLT, STUD M6*90 DJ156F-11009-A DJ156F-11010-B GASKET, CYLINDER HEAD...
  • Page 28 PART NO. DESCRIPTION Q'TY REMARK DJ156F-12003-A PISTON PIN CIR-CLIP DJ156F-12001-B PISTON DJ156F-12002-A PISTON PIN DJ156F-12200-AE CONNECTING-ROD ASSEMBLY DJ156F-12300-B PISTON RING SET DJ156F-12100-BQE CRANKSHAFT ASSEMBLY...
  • Page 29 PART NO. DESCRIPTION Q'TY REMARK DJ156F-13200-A ROCKER ARM ASSEMBLY DJ156F-13300-A PUSH ROD GUIDE DJ168F-13004-A INTAKE VALVE RETURNER DJ156F-13003-A VALVE SPRING DJ1P65F-13002-A EXHAUST VALVE DJ1P65F-13001-A INTAKE VALVE DJ156F-13008-A ROD PUSH DJ156F-13009-A TRAPPET LITTER VALVE DJ156F-13100-AE CAMSHAFT ASSEMBLY...
  • Page 30 PART NO. DESCRIPTION Q'TY REMARK DJ156F-14003-B GASKET INLET DJ156F-14004-A CONNECTING BLOCK CARBURETOR DJ156F-14100-AE CARBURETOR ASSEMBLY DJ156F-14109-A FUEL INJECTION NEEDLE DJ156F-14112-A MAIN JET DJ156F-14106-A FLOAT DJ56F-14101-A OIL CUP DJ156F-14016-B GASKET,AIR FILTER DJ168F-14008-A CLIP,FUEL LINE DJ156F-14007-C FUEL LINE...
  • Page 31 PART NO. DESCRIPTION Q'TY REMARK DJ156FD-14200-AE AIR CLEANER ASSEMBLY DJ156F-14203-C BOTTOM CAP,AIR FILTER FILTER ELEMENT DJ165F-14201-A AIR FILTER CAP DJ156F-14204-A DJ156F-11013-A BRACKET,AIR FILTER NUT M6 GB6170-N-6...
  • Page 32 PART NO. DESCRIPTION Q'TY REMARK GBT16674-B6-12 FLANGE BOLT M6*12 DJ156F-16100-F-116 CASE COMP RECOIL STARTER DJ168F-16110-A STARTER DJ168F-16111-A ROPE DJ156F-16130-F-116 STARTER COMP,RECOIL 92140-B6-8 FLANGE BOLT M6*8 GBT97-W-6 PLAIN WASHER DJ168F-16101-A-116 RECOIL STARTER CASE...
  • Page 33 PART NO. DESCRIPTION Q'TY REMARK DJ156F-15007-C BACK SPRING B DJ156F-15008-A FINE REGULATING SPRING C DJ156F-15006-A PULLING ROD FLANGE NUT M6 GB6170-N-6 DJ156F-15004-A SPEED REGULATING ARM GBT16674-B6-12 LOCK BOLT DJ156F-15200-B SPEED REGULATOR...
  • Page 34 PART NO. DESCRIPTION Q'TY REMARK GB6177-N-12 FLANGE NUT M12 DJ156F-16000-A STARTING CUP DJ156F-16002-A IMPELLER DJ156F-16200-AE FLYWHEEL ASSEMBLY GBT16674-B6-25 FLANGE BOLT M6*25 DJ156F-18100-B IGNITION COIL ASSEMBLY...
  • Page 35 PG2000 GENERAL PARTS LISTING This list is provided for reference purposes only.All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements. PART NO. DESCRIPTION Q'TY REMARK DF1500H-14300-AR-116 FUEL TANK ASSEMBLY...
  • Page 36 PART NO. DESCRIPTION Q'TY REMARK GBT16674-B6-16 FLANGE BOLT M6*16 DF2500H-34106-A GASKET DF1500H-34100-QQ01 CONTROL PANEL ASSEMBLY 34203-011 SWITCH ASSEMBLY 34205-008 VOLTAGE METER 34204-038 GROUNDING POST 34204-039 GROUNDING POST 34204-062 120V DUPLEX OUTLETS 34208-015 THERMAL PROTECTOR...
  • Page 37 PART NO. DESCRIPTION Q'TY REMARK 1 GB6177-N-8 FLANGE NUT M8 2 GBT93-LW-8 SPRING WASHER 3 DJ156F-14006-A GASKET,EXHAUST 4 DJ156F-14419-A CONNECTING PIPE 5 92140-B6-12 FLANGE BOLT M6*12 6 DF1500H-14400-C MUFFER ASSEMBLY 7 DJ156F-14037-A EXHAUST PIPE 8 DF4000H-14008-C CLIP,FUEL LINE 9 DF9000H-14423-A GASKET，SECONDARY GAS INJECTION FILTER 10 DF9000H-14413-A SECONDARY GAS INJECTION FILTER...
  • Page 38 PART NO. DESCRIPTION Q'TY REMARK DF1800H-33008-A FRONT COVER,ALTERNATOR GBT16674-B8-16 FLANGE BOLT M8*16 DF1500H-33100-BJ-20302 ALTERNATOR ASSEMBLY DF3000H-33120-BJ ROTOR DF1800H-33001-A CARBON BRUSH COMP. DF3800H-33002-A GROUNDING POST COMP. DF1500H-33120-BJ-20302 STATOR DF1500H-33005-A ALTERNATOR END BRACKET GBT93-LW-8 PLAIN WASHER GBT97-W-8 SPRING WASHER DF1500H-33003-A BOLT M8*190 DF1800H-33015-B BOLT M6*110 GBT16674-B5-12...
  • Page 39 PART NO. DESCRIPTION Q'TY REMARK FRAME ASSEMBLY DF1500H-31100-N-117 　 GB6170-N-8 FLANGE NUT M8 　 DF1500H-31201-A ISOLATTOR A 　 GB6170-N-8 FLANGE NUT M8 　 GBT16674-B8-16 FLANGE BOLT M8*16 　 GBT16674-B6-12 FLANGE BOLT M6*12 　 DF1800H-31203-A RUBBER, FRAME SHOCK ABSORPTION 　 DF1500H-31202-A ISOLATTOR B 　...

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