Related Manuals for Pfaff 5489
Summary of Contents for Pfaff 5489
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Page 1: Instruction Manual
5489 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards: # 2 768 477 296-12-18 991/002 Betriebsanleitung engl. 07 .11... - Page 2 The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern...
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Page 3: Table Of Contents
Technical staff ........................7 Danger warnings ........................8 Proper use..........................9 Specifi cations ........................10 PFAFF 5489 .......................... 10 Models and work aids ......................10 Disposal of Machine ......................11 Transportation, packing and storage ................12 Transportation to customer‘s premises ................12 Transportation inside the customer‘s premises .............. - Page 4 Index Contents ..................Page .01.05 Fitting the upper belt guard ....................20 .01.06 Fitting the synchronizer ......................21 .01.07 Fitting the reel stand ......................21 Connecting the plug-in connections and earth cables ............22 Commissioning ........................23 Switching the machine on/off ....................23 Basic position of the machine drive unit P40ED ..............
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Page 5: Safety
Safety Safety Directives The machine has been constructed in accordance with the requirements listed in the EC Declaration of Conformity and the Declaration of Incorporation. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to! General notes on safety... -
Page 6: Safety Symbols
● The user must ensure that none of the safety devices are removed nor put out of work- ing order. ● The user must ensure that only authorized persons operate and work on the machine. For further information please refer to your PFAFF agency. -
Page 7: Notes For Operating And Technical Staff
Safety Notes for operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the mach- ine and for removing any disturbances in the sewing area. The operating staff are obliged to observe the following points, and must: ●... -
Page 8: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machine, so that easy access is possible at all times. Never put your hands in the sewing area during sewing! Danger of injury by the needle! While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area! Objects may be trapped or slung out of the machine! -
Page 9: Proper Use
Proper use Proper use The PFAFF 5489 is an ultra-high-speed chainstitch sewing machine with differential bottom feed for production of chainstitch seams. The machine is intended for commercial (industrial) use. Any use of these machines which is not approved by the manufacturer shall be... -
Page 10: Specifi Cations
Specifi cations ◆ Specifi cations PFAFF 5489 Stitch type: ..................401 (two-thread chainstitch) Needle system: ......................4463-35 Model : .............................B Needle thickness in 1/100 mm: ..................80 - 100 Max. stitch length: ......................4,5 mm ▲ Max.thread size (synthetic): ....................40/3 Dimensions of the machine: Length: ...................... -
Page 11: Disposal Of Machine
Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●... -
Page 12: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position. -
Page 13: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) -
Page 14: Controls
Controls Controls Main switch ● The machine is switched on or off by turning main switch 1. Fig. 7 - 01 Pedal ● With the on/off switch on 0 = Machine stop +1 = sewing, up to maximum speed -1 = Raise presser foot -2 = Raise puller roller (on machines with -948/26) -3 = Trim thread... -
Page 15: Keys On The Machine Head
Controls Keys on the machine head ● As long as key 1 is pressed during sewing, the machine sews in reverse. ● Keys 2 can be used for parameter set- tings (see parameter 748 and 446 in the instruction manual for the motor). Fig. -
Page 16: Thread Tension Release Lever
Controls Thread tension release lever ● To release the thread tension push lever 1 downwards. Fig. 7 - 05 Reverse feed lever ● To sew condensed stitches, press lever 1 down. Fig. 7 - 05... -
Page 17: Stitch Length And Differential Feed Levers
Controls Stitch length and Differential feed levers ● To set the stitch length, press lever 1 a little to the right and move it to the re- quired stitch length. ● Adjustment levers 1 and 2 are used to adjust the differential feed stroke (also see Chapter 9.04 Adjusting the differen- tial feed. -
Page 18: Installation And Commissioning
Installation and commissioning Installation and commissioning The machine must only be mounted and commissioned by qualifi ed personnel! All relevant safety regulations are to be observed! If the machine is delivered without a table, it must be ensured that the frame and the table top which you intend to use can hold the weight of the machine and the motor. -
Page 19: Assembling The Motor P40 Ed
Installation and commissioning Assembling the motor P40 ED .01.02 Fig. 8 - 02 ● Assemble motor mounting 1, motor 2, belt guard support 3 and belt pulley 4 as shown in Fig. 8-02. Tightening the V-belt .01.03 ● Fit the V-belt. ●... -
Page 20: Mounting The Bottom V-Belt Guard
Installation and commissioning Mounting the bottom V-belt guard .01.04 Fig. 8 - 04 ● Loosen screws 2 and adjust belt guard support 1 so that the motor pulley and V-belt run freely. ● Tighten screws 2. ● Fasten belt guard 3 with screw 4. Fitting the upper belt guard .01.05 ●... -
Page 21: Fitting The Synchronizer
Installation and commissioning Fitting the synchronizer .01.06 ● Screw on stop 1 with screws 2. ● Place synchronizer 3 on the shaft so that stop 1 is in the slot of synchronizer 3, see arrow. ● Tighten screws 4. ● Insert the synchronizer plug into the ad- apter (see Chapter 8.02 Connecting the plug-in connections and earth cables). -
Page 22: Connecting The Plug-In Connections And Earth Cables
Installation and commissioning Connecting the plug-in connections and earth cables Fig. 8 - 08 ● Connect all plugs as labelled to the control box . ● Screw the earth cable from the sewing head and the main switch to earth point A. ●... -
Page 23: Commissioning
Installation and commissioning Commissioning Before setting up, remove the protective foil from oil glass 1! ● Check the machine, particularly its elec- trical wiring and pneumatic tube connec- tions, for any damage. ● Clean the machine thoroughly and oil it (see chapter 10 Care and maintenance). -
Page 24: Basic Position Of The Machine Drive Unit P40Ed
Installation and commissioning Basic position of the machine drive unit P40ED ● Switch on the machine. ● Press the TE/speed key twice to select the input mode. ● Select parameter "798" by pressing the corresponding +/- key, and select service level C, see Chapter Selecting the user level in the instruction manual for the control panel. -
Page 25: Setting Up
Setting up Setting up All instructions and regulations in this instruction manual must be observed. Special attention must be given to all safety regulations! All setting-up work must only be done by personnel with the necessary training. For all setting-up work the machine must be isolated from its power supply by turning off the main switch or removing the machine plug from the electric po- wer socket! Inserting the needle... -
Page 26: Threading The Needle Thread And Regulating Its Tension
Setting up Threading the needle thread and regulating its tension ca. 7 cm Fig.9 - 02 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Thread the needle thread as shown in Fig. 9-02. ●... -
Page 27: Threading The Looper Thread And Regulating Its Tension
Setting up Threading the looper thread and regulating its tension Fig. 9 - 03 Fig. 9 - 03a Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Open the looper cover and swing out thread guide plate 1. ●... -
Page 28: Adjusting The Differential Feed
Setting up Adjusting the differential feed Fig. 9 - 04 Fig. 9 - 04 c ● Standard sewing ● Set lever 1 and 2 at the same value. The main and the differential feed ope- rate with the same feed stroke (see Fig. -
Page 29: Care And Maintenance
Care and maintenance Care and maintenance Servicing and maintenance intervals Clean the looper compartment ..... daily, several times if in continuous operation Clean the entire machine ..................once a week Machine oil level...................daily before use Control/adjust air pressure .................. as required Clean air fi... -
Page 30: Lubricating
● If required, fi ll oil into the tank through hole 1. Only use oil with a medium viscosity of 22.0 mm²/s at 40° C and a density of 0.865 g/cm³ at 15°C! We recommend PFAFF sewing-machine oil, part No. 280-1-120 144. Fig. 10 - 03... -
Page 31: Checking/Regulating The Air Pressure
Care and maintenance Checking/regulating the air pressure ● Check the air pressure on gauge 1 every time before operation. ● Gauge 1 must show a pressure of 6 bar. ● Regulate this pressure if required. ● To do so, pull knob 2 up and turn it accor- dingly. - Page 32 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Telefon: +49 - 6301 3205 - 0 Telefax: +49 - 6301 3205 - 1386 E-mail: info@pfaff-industrial.com Gedruckt in der BRD / Printed in Germany / Imprimé en la R.F.A. / Impreso en la R.F.A...