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Xerox DocuColor 1632 Service Manual

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DocuColor
2240/1632
Printer/Copier
1
3
2
7
5
6
4
DocuColor 1632/2240
Service
Manual
fineline6

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Summary of Contents for Xerox DocuColor 1632

  • Page 1 DocuColor 2240/1632 Printer/Copier DocuColor 1632/2240 Service Manual fineline6...
  • Page 2 Introduction About this Manual ......................Organization........................How to Use this Documentation..................Symbology and Nomenclature ..................Translated Warnings ....................... Prelaunch Training/Review Introduction 6/02 DC1632/2240...

  • Page 3: About This Manual

    Adjustments include procedures for adjusting the parts that must be within specification for the This Service Manual is part of the multinational documentation system for DocuColor 1632/ correct operation of the system. 2240 copier/printers. The Service Documentation is used in order to diagnose machine mal-...

  • Page 4: Service Call Procedures

    1 Service Call Procedures Service Call Procedures....................Initial Actions ........................Call Flow ......................... Detailed Maintenance Activities (HFSI)................Cleaning Procedures....................... Final Actions........................Prelaunch Training/Review Service Call Procedures 6/02 DC1632/2240...
  • Page 5 2 Status Indicator RAPs Chain 1 3-360 IOT-ESS Initialization Failure ................2-34 3-364 DMA Transfer Failure.................... 2-35 1-300 RAP........................3-370 Marker Code Detect Failure .................. 2-35 1-301 RAP........................2-10 3-747 Print Instruction Failure ..................2-36 1-302 RAP........................2-11 3-750 Insufficient Number of Document Pages............... 2-36 1-303 RAP........................
  • Page 6 4-420 1st BTR Unit......................2-60 7-119 Tray 4 Misfeed ...................... 2-104 4-421 IBT Belt Cleaner Life End ..................2-61 7-122 Tray 4 Opened ...................... 2-106 4-605 IOT NVM Corrupt ....................2-61 7-250 Tray Communication ..................... 2-107 4-640 Belt Tracking ......................2-62 7-252 Out Module Logic ....................
  • Page 7 9-351 Drive Logic ......................2-142 10-106 Face Up Exit Sensor Off ..................2-175 9-358 Full Toner Sensor ....................2-143 10-110 Fuser Exit Switch On (Face Down/duplex) ............2-175 9-360 Yellow Drum Cartridge Communication ..............2-143 10-111 Fuser Exit Switch Off (Face Down) ..............2-177 9-361 Magenta Drum Cartridge Communication ............
  • Page 8 12-961 Mix Full Stack...................... 2-246 16-731 TIFF Da 2-273 12-965 Staple Near Empty....................2-248 16-735 Job Temp 2-274 12-966 Scratch Sheet Compile ..................2-249 16-737 Server Read ....................... 2-274 12-969 IOT Top Tray Full....................2-250 16-739 Job Template Path ..................... 2-275 16-740 Job Template Login....................
  • Page 9 16-960 Tray 2 Size......................2-299 102-343 Invalid Class..................... 2-324 16-961 Tray 3 Size......................2-300 102-344 Invalid Type...................... 2-325 16-962 Tray 4 Size......................2-300 102-345 Timer Queue Full ..................... 2-325 16-965 ATS/APS No Paper.................... 2-301 102-346 Invalid Timer Number..................2-326 16-966 ATS/APS No Destination ................... 2-301 102-347 Undefined Trap ....................
  • Page 10 102-396 FF........................2-350 116-335 MFIO HD ......................2-375 102-397 MGR......................... 2-351 116-336 Redirector HD ....................2-376 102-398 Delay Release Queue Full ................2-351 116-337 Template HD Write Error.................. 2-376 102-399 Internal ......................2-352 116-340 Short of Memory....................2-377 116-341 ROM DIMMs Mismatch ..................2-377 Chain 103 116-342 JT Monitor ......................
  • Page 11 116-714 A HP-GL command error was detected ............2-401 116-715 PLW form registry error..................2-401 116-718 PLW form synthesis error ................2-402 116-737 Insufficient ART user defined area..............2-402 116-738 Form synthesis error ..................2-403 116-739 Insufficient form/logo capacity................2-403 116-740 Value Calculation Error ..................
  • Page 12 3 Image Quality IQ1 IOT Image Quality Entry RAP .................. IQ2 IIT Image Quality Entry RAP ..................IQ3 Low Image Density RAP ..................IQ4 Wrinkled Image RAP ....................IQ5 Residual Image (Ghosting) RAP ................IQ6 IOT Background RAP....................IQ7 Deletions RAP ......................IQ8 Color-to-Color Misregistration RAP ................
  • Page 13 REP 9.20 Right Lift Assembly ................. REP 9.21 Left Lift Assembly ................DADF REP 9.22 Transfer Belt ....................4-84 ADJ 5.1 DADF Side Registration ................... 4-151 REP 9.23 1st BTR Roll....................4-90 ADJ 5.2 DADF Counterbalance ..................4-153 REP 9.24 2nd BTR Roll ....................4-90 ADJ 5.3 DADF Parallelism .....................
  • Page 14 5 Parts List Overview PL 7.2 Fuser Assembly: 2 of 2 ..................5-37 Introduction ........................Air System Subsystem Information ....................PL 8.1 Air System......................5-38 Symbology ........................Electrical Components Parts Lists PL 9.1 Electrical Components: 1 of 3 ................5-39 Drives PL 9.2 Electrical Components: 2 of 3 ................
  • Page 15 PL 17.6 Top Cover and Eject Roll................... 5-71 PL 17.7 Paper Transportation: 1 of 2 ................5-72 PL 17.8 Paper Transportation: 2 of 2 ................5-73 PL 17.9 Stapler Unit ......................5-74 PL 17.10 Compiler Tray Assembly.................. 5-75 PL 17.11 Elevator......................5-76 PL 17.12 Exit Assembly ....................
  • Page 16 Procedures & Information Diagnostics Entering Diagnostic Mode using the PWS ..............UI Diagnostic Mode......................DC Quick (CODE Number LIST)..................dC100 Service Entry ....................... dC118 Jam Counter ......................dC120 Fail Counter ......................dC122 Shutdown History ....................dC129 System Registration Setup .................. dC131 NVM Read/Write....................
  • Page 17 7 Wiring Data Plug/Jack Locations Plug/Jack Locations ......................Wirenets Wirenets ......................... 7-43 BSDs Chain 01 Main Power...................... 7-75 Chain 02 Mode selection....................7-85 Chain 03 Printer Connection ................... 7-87 Chain 04 Main Drive......................7-97 Chain 05 Document Handler ................... 7-99 Chain 06..........................
  • Page 18 XEROX DocuColor 1632 2240 service manual XEROX DocuColor 1632 2240 service manual XEROX DocuColor 1632 2240 service manual XEROX DocuColor 1632 2240 service manual XEROX DocuColor 1632 2240 service manual XEROX DocuColor 1632 2240 service manual XEROX DocuColor 1632 2240 service manual...

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Docucolor 2240