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Enerzone Solution 3.4 Installation And Operation Manual

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INSTALLATION
AND OPERATION
MANUAL
US ENVIRONMENTAL PROTECTION
Solution 3.4
AGENCY PHASE II CERTIFIED WOOD
STOVE
Safety tested according to ULC S627
and UL 1482 Standards
by an accredited laboratory
www.enerzone-intl.com
Stove Builder International Inc.
250, rue de Copenhague,
St-Augustin-de-Desmoures
(Quebec) Canada G3A 2H3
After-sale service: 418-908-8002
E-mail: tech@sbi-international.com
READ AND KEEP THIS MANUAL FOR REFERENCE
This manual is available for free download on the manufacturer's web site. It is a
copyrighted document. Re-sale is strictly prohibited. The manufacturer may update this
manual from time to time and cannot be responsible for problems, injuries, or damages
arising out of the use of information contained in any manual obtained from unauthorized
sources.
45285A
Printed in Canada
02-09-2015

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Summary of Contents for Enerzone Solution 3.4

  • Page 1 INSTALLATION AND OPERATION MANUAL US ENVIRONMENTAL PROTECTION Solution 3.4 AGENCY PHASE II CERTIFIED WOOD STOVE Safety tested according to ULC S627 and UL 1482 Standards by an accredited laboratory www.enerzone-intl.com Stove Builder International Inc. 250, rue de Copenhague, St-Augustin-de-Desmoures (Quebec) Canada G3A 2H3 After-sale service: 418-908-8002 E-mail: tech@sbi-international.com...
  • Page 2 THANK YOU FOR CHOOSING THIS ENERZONE WOOD STOVE As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.

  • Page 3: Table Of Contents

    Ash Removal ....................... 17 4.3.3 Raking Charcoal ......................17 4.3.4 Firing Each New Load Hot ................... 18 4.3.5 Turning Down the Air Supply ..................18 4.3.6 Building Different Fires for Different Needs ..............19 Solution 3.4 Installation and Operation Manual...
  • Page 4 Why the chimney should penetrate the highest heated space ........36 Supply of Combustion Air ....................37 8.5.1 Air Supply in Conventional Houses ................37 Installing the Chimney Connector ..................37 8.6.1 Installation of Single Wall Chimney Connector ............. 37 Solution 3.4 Installation and Operation Manual...
  • Page 5 Appendix 3: Installation and Use of Blower and Thermodisc .. 42 Appendix 4: Installation of Secondary Air Tubes and Baffle ... 44 Appendix 5: Exploded Diagram and Parts List ......49 ENERZONE LIMITED LIFETIME WARRANTY ......52 Solution 3.4 Installation and Operation Manual...

  • Page 6: Part A - Operation And Maintenance

    SALT WATER DRIFTWOOD, OR o RAILROAD TIES. • DO NOT ELEVATE THE FIRE BY USING A GRATE IN THIS STOVE. • THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN ACCORDANCE WITH THESE INSTRUCTIONS. Solution 3.4 Installation and Operation Manual...

  • Page 7: General Information

    This stove is not intended to operate at its peak heat output continuously. *** East-west: through the door you see the sides of the logs; north-south: through the door you see the ends of the logs. Solution 3.4 Installation and Operation Manual...
  • Page 8 Solution 3.4 Installation and Operation Manual...

  • Page 9: Zone Heating And How To Make It Work For You

    2.2 Zone Heating and How to Make it Work for You Your new Solution 3.4 wood stove is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes.

  • Page 10: The Sbi Commitment To You And The Environment

    Ceramic glass will not re-melt in the same way as normal glass, so it should not be recycled with your regular household products. Disposal at a landfill is recommended. Solution 3.4 Installation and Operation Manual...

  • Page 11: Fuel

    That is no longer true. You can successfully heat your home by using the less desirable tree species and give the forest a break at the same time. Solution 3.4 Installation and Operation Manual...

  • Page 12: Log Length

    Having a range of sizes makes starting and rekindling fires much easier. Often, the firewood purchased from commercial suppliers is not split finely enough for convenient stoking. It is sometimes advisable to resplit the wood before stacking to dry. Solution 3.4 Installation and Operation Manual...

  • Page 13: How To Dry Firewood

    • firewood that is ready to burn has a moisture content between15 and 20% by weight and will allow your stove to produce its highest possible efficiency Solution 3.4 Installation and Operation Manual...

  • Page 14: Judging Firewood Moisture Content

    900 °F (482 °C) on a probe thermometer for installation on double wall stove pipe. The thermometer should be placed about 18” (457 mm) above the stove. Higher temperatures can lead to overheat and damage your stove. Solution 3.4 Installation and Operation Manual...

  • Page 15: Operating Your Stove

    DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION. ALWAYS CLOSE THE DOOR AFTER IGNITION. After the kindling fire has mostly burned, you can add standard firewood pieces until you have a fire of the right size for the conditions. Solution 3.4 Installation and Operation Manual...

  • Page 16: The Top Down Fire

    Solution 3.4 Installation and Operation Manual...

  • Page 17: Ash Removal

    If you were to simply spread the charcoal out, the new load will smoulder for a long time before igniting. Solution 3.4 Installation and Operation Manual...

  • Page 18: Firing Each New Load Hot

    You will notice that as you reduce the air setting, the flames slow down. This is your indication that the stove is burning at its peak efficiency. Solution 3.4 Installation and Operation Manual...

  • Page 19: Building Different Fires For Different Needs

    You will need to be cautious when building fires like this because if the air is turned down too much, the fire could smoulder. Make sure the wood is flaming brightly before leaving the fire to burn. Solution 3.4 Installation and Operation Manual...
  • Page 20 North-south loads break down more quickly, but much more wood can be loaded at a time. This makes north-south loading good for high output, long lasting fires for cold weather. Solution 3.4 Installation and Operation Manual...

  • Page 21: Maintaining Your Wood Heating System

    If you see brown streaks coming from the edge of the glass, it is time to replace the gasket around the glass. Visit your stove retailer to get the self-adhesive glass gasket and follow the instructions below for installation. Solution 3.4 Installation and Operation Manual...

  • Page 22: Door Adjustment

    3. Remove or add one washer (A) as needed. Keep the removed washer for future adjustment. 4. Re-install the key path pin in the key-way and slide the latch along it. 5. Secure with the nut. Solution 3.4 Installation and Operation Manual...

  • Page 23: Replacing The Door Gasket

    U shape, all around the glass. Reinstall the glass, being careful to centre the glass carefully in the door. Do not over-tighten the screws. Note that the two main causes of broken door glass are uneven placement in the door and over-tightening of retaining screws. Solution 3.4 Installation and Operation Manual...

  • Page 24: Cleaning And Painting The Stove

    Have your chimney system cleaned by a professional chimney sweep. Use a plastic or steel brush. Contact your local municipal or provincial fire authority for information on how to handle a chimney fire. Have a clearly understood plan to handle a chimney fire. Solution 3.4 Installation and Operation Manual...

  • Page 25: Cleaning The Chimney

    If so, have the damaged ones replaced. Check the firebrick for damage at least annually and replace any broken or damaged ones with new ones. Inspection and cleaning of the chimney is facilitated by the removable baffle. Solution 3.4 Installation and Operation Manual...

  • Page 26: Part B - Installation

    6.2 Regulations Covering Stove Installation When installed and operated as described in these instructions, the Solution 3.4 wood stove is suitable for use as a freestanding heater in residential installations. The Solution 3.4 wood stove is not intended for installation in a sleeping room.

  • Page 27: Clearances To Combustible Material

    23” (585 mm) 23” (585 mm) 20” (510 mm) 20” (510 mm) 48" (1220 mm) 48" (1220 mm) 48" (1220 mm) 48" (1220 mm) 84" (213 cm) 84" (213 cm) 84" (213 cm) 84" (213 cm) Solution 3.4 Installation and Operation Manual...
  • Page 28 Clearances to combustible materials and floor protection Solution 3.4 Installation and Operation Manual...

  • Page 29: Floor Protector

    8 inches (203 mm). Note 2: Only required under the horizontal section of the connector. Must exceed each side of the connector by at least 2 inches (51 mm). Solution 3.4 Installation and Operation Manual...

  • Page 30: Reducing Wall And Ceiling Clearances Safely

    F Mounting hardware must not be located closer than 200 mm (8 in.) from the vertical centre line of the appliance. G Edge clearance for ceiling shields to side and back walls: 75 mm (3 in.). H Shield extension beyond each side of appliance: 450 mm (18 in.). Solution 3.4 Installation and Operation Manual...
  • Page 31 Clearances for shield construction Solution 3.4 Installation and Operation Manual...

  • Page 32: Table Of Clearance Reduction Percentages

    Brick, with a minimum of 24 gauge (0.61 mm) sheet metal backing, 12 in spaced out at least 25 mm (1 in)* by non-combustible spacers * In Canada this space can be 21 mm (7/8 in) Solution 3.4 Installation and Operation Manual...

  • Page 33: The Venting System

    Never substitute parts from other chimney brands fabricate your components. The chimney must be a type suitable for solid fuel. Solution 3.4 Installation and Operation Manual...

  • Page 34: Masonry Chimneys

    1 m (3 ft.) above the highest point of contact with the roof, and at least 60 cm (2 ft.) higher than any roof line or obstacle within a horizontal distance of 3 m (10 ft.). Solution 3.4 Installation and Operation Manual...

  • Page 35: The Relationship Between The Chimney And The House

    Outside chimneys are a problem because no fire is burning, there is normally upward flow in when no fire burns they will go into cold the system. backdraft if the stove is installed low in the house. Solution 3.4 Installation and Operation Manual...

  • Page 36: Why The Chimney Should Penetrate The Highest Heated Space

    Even the finest stove will not work well when connected to this chimney. Solution 3.4 Installation and Operation Manual...

  • Page 37: Supply Of Combustion Air

    Straight assemblies are less likely to cause problems like smoke roll-out when the door is opened for loading. They are also more stable and easier to maintain than assemblies with elbows. Horizontal runs of flue pipe should be avoided where possible because they reduce chimney draft. Solution 3.4 Installation and Operation Manual...
  • Page 38 Use 45 degree elbows where possible, instead of 90 degree elbows. Solution 3.4 Installation and Operation Manual...
  • Page 39 A straight flue pipe assembly offers the least restriction to gas flow and results in stronger draft. Straight assemblies also need less maintenance because there are no corners to collect creosote. The chimney connector must be in good condition. Solution 3.4 Installation and Operation Manual...

  • Page 40: Appendix 1: Installing The Optional Door Overlay

    4 included screws (B). To facilitate the installation, do not tighten the screws until they are all installed. Note: It is not necessary to remove the glass or any other component to install the overlay Solution 3.4 Installation and Operation Manual...

  • Page 41: Appendix 2: Installing Trims

    Appendix 2: Installing Trims Your freestanding Enerzone wood stove is equipped with decorative u-shaped trims. See installation instructions below: 1- Remove the 6 screws (A) that secure both decorative side panels (B). 2- Slide the panels towards the front to release them from the front brackets.

  • Page 42: Appendix 3: Installation And Use Of Blower And Thermodisc

    The thermodisc enables the blower to start or stop automatically when the stove is hot or too cold. The thermodisc part number is AC02055 for a quick connect model. Installation instructions are supplied with the thermodisc. Solution 3.4 Installation and Operation Manual...
  • Page 43 CAUTION: ENSURE THAT THE BLOWER’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE STOVE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER CORD BENEATH THE STOVE. Solution 3.4 Installation and Operation Manual...

  • Page 44: Appendix 4: Installation Of Secondary Air Tubes And Baffle

    4- Repeat step 1 and 2 for the other secondary air tubes. 5- To remove the tubes use the above steps in reverse order. Solution 3.4 Installation and Operation Manual...
  • Page 45 Important Notes: The air tubes are identified for placement as follows: Model Type of tube Front ► 28 holes of 0.203" Solution 3.4 Middle► 28 holes of 0.172’’ Rear ► 28 holes of 0.172’’ Solution 3.4 Installation and Operation Manual...
  • Page 46 Start by taking out the four firebricks on the left hand side of the firebox then remove the cotter pins and the secondary air tubes from the stove making sure to identify them so they can be reinstalled in the same location. Solution 3.4 Installation and Operation Manual...
  • Page 47 Then push the baffle and its insulation against the firebox’s back wall. Step 3: Repeat step 2 for the second baffle and insulation. Solution 3.4 Installation and Operation Manual...
  • Page 48 It must be on top of the bricks at the rear of the unit. Not positioning the baffle correctly will lead to over firing and induce premature wear and tear of the firebox components, which will void the warranty. Solution 3.4 Installation and Operation Manual...

  • Page 49: Appendix 5: Exploded Diagram And Parts List

    Appendix 5: Exploded Diagram and Parts List Solution 3.4 Installation and Operation Manual...
  • Page 50 SE57015 TOP AIR MATE PL57006 LEFT SIDE DECORATIVE PANEL AC07866 1/4 " BLACK COIL HANDLE 30506 SCREW PAN TORX TYPE F 1/4-20 X 1" BLACK SE57030 FRONT DECORATIVE LOUVERS 30223 5/16"-18 HEX LOCK NUT Solution 3.4 Installation and Operation Manual...
  • Page 51 FRONT SECONDARY AIR TUBE NEUTRAL PL07718-01 MIDDLE SECONDARY AIR TUBE RED PL07718-03 REAR SECONDARY AIR TUBE YELLOW 7725-02 C-CAST BAFFLE 8 7/16'' X 24'' PL07711 BAFFLE INSULATION 8 1/2'' X 24'' X 1/2'' PL34026 BAFFLE INSULATION WEIGHT Solution 3.4 Installation and Operation Manual...

  • Page 52: Enerzone Limited Lifetime Warranty

    Labour cost and repair work to the account of the manufacturer are based on a predetermined rate schedule and must not exceed the wholesale price of the replacement part. Shall your unit or a components be defective, contact immediately your ENERZONE dealer. To accelerate processing of your warranty claim, make sure to have on hand the following information when calling: •...

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