Toyota PT398-47091 Installation Manual
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Toyota PT398-47091 Installation Manual

Toyota PT398-47091 Installation Manual

Toyota 2010 prius
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TOYOTA PRIUS

PREPARATION

Part #: PT398-47091
Conflicts:
Kit Contents
RES ECU
RES ECU Bracket
x1
GBS ECU Bracket
Remote Label
English x2
x1
Spanish x2
Washer
x1
Additional Items
(may be required)
Item#
Description
Recommended Sequence
of Application
Item#
Description
1
TVIP V5 RS3200 plus
2
TVIP V4 Remote Engine Starter
Issue : D 05/22/09
NOTE: Part number of this accessory may not be the same as the part number shown.
Do not install into Manual Transmission Vehicles or Vehicles without RKE systems.
RES Harness
Hood Switch
x1
x1
Key Tag
Window Label
English x2
Spanish x2
Recommended Tools
Personal & Vehicle Protection
Safety Glasses
Safety Gloves
Vehicle Protection
Special Tools
Techstream
Installation Tools
Screwdriver
Nylon Panel Removal Tool
Side Cutters
Torque Wrench
Tape
Socket
Special Chemicals
Cleaner
Glass Cleaner
Page 1 of 33
2010–
REMOTE ENGINE STARTER (RES)
Hood Switch
Screw
x1
x1
Engine Room
Label
English x2
English x1
Spanish x2
Spanish x1
Description
(Optional)
Blankets, Parts Boxes
Software version 4.1 or later
#2 Phillips, Flat Blade Jeweler's
e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01
48 in•lbf (5.4 N•m); 66.4 in•lbf (7.5 N•m)
Clear, Electrical
10mm, extension
VDC Approved Cleaner
Household Glass Cleaner
TVIP V4
M6 Bolt
Wire Tie
x1
Owner's Guide
Foam Tape
x1
x10
x3

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Summary of Contents for Toyota PT398-47091

  • Page 1: Preparation

    Software version 4.1 or later Installation Tools Screwdriver #2 Phillips, Flat Blade Jeweler’s Recommended Sequence Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01 of Application Side Cutters Torque Wrench 48 in•lbf (5.4 N•m); 66.4 in•lbf (7.5 N•m) Item# Description...

  • Page 2: Table Of Contents

    Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.) Highlights a change in installation with respect to Please see your Toyota dealer for a copy of this document. previous issue. Indicates that torque is related to safety. Video available; click to play.

  • Page 3: Wire Routing Overview

    Prius TVIP Vehicle Description OL1 26P White Wire Harness Outline* OL1 26P White OL2 12P White OL2 12P White 24P White (for RES ECU) L79 3P White 1P White (for Registration) 1P White (for Registration) Wire Terminal (RED Wire) RES ECU Color of Harness on Overview corresponds with Colored Tape near Connectors on Harness.
  • Page 4 Prius TVIP Vehicle Description Wire Harness Outline A47 Hood Switch...

  • Page 5: Procedure

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Disassembly Overview Rear Board Rear Box Rear Trim DS Step Cover DS Cowl Cover Lower Dash Cover Lower Steering Column Cover Disconnect all Corresponding Connectors. Hood Switch Installation. Fig. 1-1 Place the vehicle in Park with the Parking Brake set.
  • Page 6 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Remove the Rear Box. Fig. 1-2 Remove the Rear Trims to Fig. 1-3 gain access to the Battery. Disconnect the Negative Fig. 1-4 10mm Wrench Fig. 1-3 Battery Terminal.
  • Page 7 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Check if Hood Switch is installed WITH WITHOUT Hood Switch Hood Switch (Go to Next Section, Page 10) Fig. 1-5 Vehicles Without Hood Switch ONLY Dislodge the Radiator Hose to gain access to the Hood Latch Assembly.
  • Page 8 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Dislodge the Hood Latch Fig. 1-6 10mm Socket Assembly. • Remove 3 Bolts. Make sure to hold the Hood Fig. 1-7 Switch by its sides. Make sure the Hood Switch Lever EXAMPLE is positioned properly.
  • Page 9 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Tighten 1 Screw. Fig. 1-9 Phillips Screwdriver Connect the Vehicle’s Hood Fig. 1-10 Switch Connector to V4 Hood Switch Connector. Disconnect the Jumper Connector if installed. Reinstall the Hood Latch Fig.

  • Page 10: Disassembly (Driver's Area)

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Secure the Vehicle Hood Fig. 1-12 Side Cutters Switch Harness to the Vehicle with 1 Wire Tie. Fig. 1-13 Reinstall the Radiator Hose. Disassembly. (Driver’s Fig. 2-1 Nylon Panel Removal Tool Side) Remove the Driver’s Side...
  • Page 11 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Remove the Driver’s Side Fig. 2-2 Cowl Cover. Nylon Panel Removal Tool • Remove 1 Nut. Remove the Lower Dash Fig. 2-3 Nylon Panel Removal Tool, Phillips Screwdriver Cover.

  • Page 12: Res Ecu Preparation

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Release the Back Clips on Nylon Panel Removal Tool, Flat Blade Jeweler’s Screwdriver, Fig. 2-5 both sides. Electrical Tape Release the Front Clips on both sides. • Turn the Steering wheel from Right to Left to access the Holes.

  • Page 13: V4 Wire Harness Installation (Driver's J/B Area)

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) V4/V5 ADD ON ONLY Fig. 3-3 10mm Socket Dislodge the GBS ECU Bracket. • Remove 1 Bolt and Washer. • Disconnect GBS Connector. CAUTION: Do not drop the Bolt and Washer. V4 Wire Harness Installa- Fig.
  • Page 14 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Using Flat Blade Jeweler’s Fig. 4-3 Flat Blade Jeweler’s Screwdriver Screwdriver remove the Black Connector Lever. • Do not force the Lever. Lift up the Terminal Retainer Clip. •...
  • Page 15 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) V4 ONLY Fig. 4-6 10mm Socket Install RES ECU using the Bolt and Washer from the Kit. • Attach GBS Bracket and RES Bracket. • Install the RES ECU with RES/ GBS Bracket.
  • Page 16 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) V4/V5 ADD ON ONLY Fig. 4-7 10mm Socket Attach GBS Bracket and RES Bracket. Install the RES ECU with GBS Bracket. CAUTION: Do not drop the Bolt and Washer. Plug the V5 8P Connector to the GBS ECU.

  • Page 17: V4 Wire Harness Installation (Driver's Cowl Area)

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Plug the V4 RES Connector Fig. 4-9 Side Cutters to RES ECU. Secure the V4 Harness to Vehicle Harness with 2 Wire Ties. V4 Wire Harness Installa- Fig. 5-1 Side Cutters tion (Driver’s Cowl Area)
  • Page 18 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Disconnect the Vehicle’s Fig. 5-3 White 12P Connector. Plug the V4 12P Connectors Fig. 5-4 in between the Vehicle’s Con- nectors. Disconnect the Vehicle’s Fig. 5-5 White 26P Connector.
  • Page 19 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Plug the V4 26P Connectors Fig. 5-6 in between the Vehicle’s Con- nectors. Remove the Tape securing Fig. 5-7 Side Cutters the RES Diagnostic Connectors. Secure the V4 26P Connec- tors to the Vehicle Harness with 1 Wire Tie.
  • Page 20 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Cut 2 Wire Ties securing the Fig. 5-9 Side Cutters V5 Harness. Disconnect the V5’s and Fig. 5-10 Vehicle’s 12P Connectors. Plug the V4 12P Connectors Fig. 5-11 in between the Vehicle’s and V5 Connectors.
  • Page 21 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Disconnect the Vehicle’s and Fig. 5-12 V5’s 26P Connectors. Plug the V4 26P Connectors Fig. 5-13 in between the Vehicle’s and V5’s Connectors. Apply 1 Piece of Foam Tape Fig.
  • Page 22 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Secure the V4 26P Connec- Fig. 5-15 tor to the Vehicle’s Harness with 1 Wire Tie. • You may need to pull some of the Vehicle Harness out of the Pillar.

  • Page 23: Registration Preparation

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Registration Preparation. Fig. 6-1 V4 ONLY Using VDC approved cleaner and cleaning method, clean the area indicated on the Lower Dash Cover. Attach 2 Foam Tapes as shown. Reassemble the dash of the Phillips Screwdriver Fig.

  • Page 24: Registration

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Registration Fig. 7-1 Open the Hood. Temporarily reconnect the Negative Battery Cable. CAUTION: Do not touch the Positive Terminal. Locate the 1P RES Fig. 7-2 Diagnostic Connectors in the Driver’s Side Cowl Area and connect them.
  • Page 25 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Start the Engine. Fig. 7-4 After 10 seconds stop the Engine. LOOK: For the Hazard Lights to flash Once. IF THIS PROCEDURE FAILED The Hazard Lights flash Three Times. • Disconnect the V4 Harness’s 1P RES Diagnostic Connectors.
  • Page 26 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Confirm that the Fig. 7-7 information displayed on the Vehicle Connection Wizard is correct for the vehicle. If not verify that the Techstream is properly connected. Select w/Smart Key.
  • Page 27 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Click “Next>.” Fig. 7-10 Select “Remote Engine Fig. 7-11 Starter.” Click “Next>.” CONFIRM: That the ECU Com- Fig. 7-12 munication ID was completed successfully. Click “Exit.” IF THIS PROCEDURE FAILED • Start again from step p.
  • Page 28 TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Click Fig. 7-13 Exit the vehicle. Fig. 7-14 Close the Hood. Look for the Hazard Lights to flash twice. IF THIS PROCEDURE FAILED The Hazard Lights flash Three Times. • Disconnect the V4 Harness’s 1P RES Diagnostic Connectors.

  • Page 29: Tags And Labels

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Tags and Labels. Fig. 8-1 Clear Tape • For US Vehicles use the English Tags and Labels, and discard the Spanish Tags and Labels. • For Mexico Vehicles use the Spanish Tags and Labels, and dis- card the English Tags and Labels.

  • Page 30: Complete The Installation

    TOYOTA PRIUS 201 0– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Complete the Installation. Fig. 9-1 Torque Wrench Position the Negative Battery Cable at the original factory position. • Tighten the Nut to 48 in•lbf (5.4 N•m). CAUTION: Do not touch the positive terminal.

  • Page 31: Accessory Function Checks

    TOYOTA PRIUS 2010– TVIP V4 CHECKLIST – these points MUST be checked to ensure a quality installation. REMOTE ENGINE STARTER (RES) Accessory Function Checks Close the hood, place the shift lever in the “P” (park) position, set the parking brake and turn off Pre-Air Conditioning System.

  • Page 32: Accessory Function Checks 2. Vehicle Function Checks

    TOYOTA PRIUS 2010– TVIP V4 CHECKLIST – these points MUST be checked to ensure a quality installation. REMOTE ENGINE STARTER (RES) Vehicle Function Check Function Function □ □ Head Lights ABS Light (if equipped) If the warning light remains on, it may indicate a system malfunction.
  • Page 33 TOYOTA PRIUS 2010– TVIP V4 CHECKLIST – these points MUST be checked to ensure a quality installation. REMOTE ENGINE STARTER (RES) Function Function □ □ Air Bag Warning Light Lamp Failure Sensor If the warning light remains on, it may indicate If the warning light remains on, it may indicate a sys- a system malfunction.

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