Toyota PT398-02080 Installation Manual
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Toyota PT398-02080 Installation Manual

Toyota PT398-02080 Installation Manual

Toyota 2010 corolla
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TOYOTA COROLLA
PREPARATION
Part #: PT398-02080 or PT398-02100
Conflicts:
RES ECU
Gateway ECU
x1
Hood switch
RES Harness
Harness
x1
Harness Clamp
Scotch Lock
x2
Additional Items
(may be required)
Item#
Description
Recommended Sequence
of Application
Item#
Description
1
TVIP V5 System
2
TVIP V4 System
Issue: A 03/12/10
NOTE: Part number of this accessory may not be the same as the part number shown.
Do not install into Manual Transmission Vehicles or Vehicles without RKE systems.
Gateway ECU
RES ECU Bracket
x1
x1
Wire Tie
x1
x40
Hood Switch
Screw
x1
x2
Recommended Tools
Personal & Vehicle Protection
Safety Glasses
Safety Gloves
Vehicle Protection
Special Tools
Cable Wire Routing Tool
Installation Tools
Screwdriver
Nylon Panel Removal Tool
Side Cutters
Torque Wrench
Utility Knife
Tape
Socket
Pliers
Special Chemicals
Cleaner
Glass Cleaner
Page 1 of 46
2010–
REMOTE ENGINE STARTER (RES)
Bracket
Remote Label
English x2
Spanish x2
x1
Foam Tape
Window Label
English x2
x1
Spanish x2
M6 Screw
Hood Switch
x3
Description
(Optional
Blankets, Parts Boxes
#2 Phillips, Phillips Jewelers, Flat Blade Jewelers
e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01
36 in•lbf (4.07 N•m); 66.4 in•lbf (7.5 N•m);
70.8 in•lbf (8.0 N•m)
Clear, Electrical
10mm, extension
Needle Nose, Pliers
Key Tag
Owners Guide
English x2
Spanish x2
Engine Room
Label
English x1
Spanish x1
x1
TVIP V4
x1
Butyl Tape
x1

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Summary of Contents for Toyota PT398-02080

  • Page 1 Special Tools Cable Wire Routing Tool Installation Tools Screwdriver #2 Phillips, Phillips Jewelers, Flat Blade Jewelers Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01 Side Cutters Recommended Sequence Torque Wrench 36 in•lbf (4.07 N•m); 66.4 in•lbf (7.5 N•m); of Application 70.8 in•lbf (8.0 N•m)

  • Page 2: Table Of Contents

    Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.) installation with respect to previous issue. Please see your Toyota dealer for a copy of this document. Indicates that torque is related to safety. Video available; click to play. Issue: A 03/12/10...
  • Page 3 TVIP Vehicle Description 14P WHITE WIRE TERMINAL – (Not Used) WIRE TERMINAL (Red Wire) – WHITE TAPE – FUSE – RELAY 8P WHITE – RES ECU 20P WHITE – (for RES ECU) 8P WHITE – (for RES ECU) WIRE TERMINAL –...
  • Page 4 WIRE TERMINAL – (Green/Red Wire) WIRE TERMINAL – (White/Black Wire) Hood Switch – 2P BLACK – 2P WHITE –...
  • Page 5 REMOTE ENGINE STARTER (RES) Confirm the Vehicle’s Key: NOTE: There are 2 different Kits and Registration Procedures that can be identified by looking at the Vehicle’s Key. If the Vehicle’s Key does not have If the Vehicle’s Key has “G” engraved “G” on it on it: 1. You can use Kit PN: PT398-02080 or 1. You MUST use Kit PN: PT398-02100 PT398-02100 2. You MUST Use the Phase 4 Registra- 2. You MUST Use the Phase 3 Registra- tion. (see registration section pg. 33) tion. (see registration section pg. 33) Issue: A 03/12/10 Page 5 of 46...
  • Page 6 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Disassembly. Fig. 1-1 10mm Socket (Engine Compartment) Place the Vehicle in Park with the Parking Brake set. Disconnected the Negative Battery Terminal. • Protect the Fender. • Note the Battery Cable Position as it will be re-installed in the same position.

  • Page 7: Procedure

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) 2) Hood Switch Installation. Fig. 2-1 10mm Socket Dislodge the Hood Lock Assembly. • Remove 3 Bolts. Remove the Hood Lock Needle Nose Pliers Fig. 2-2 Cable from the Hood Lock. Release the Spring from the Hood Lock.
  • Page 8 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Install the Hood Switch with Phillips Jewelers Screwdriver Fig. 2-4 the Switch Lever underneath the Hood Lock Trigger Lever. Make sure the Hood Switch Lever is positioned properly. If the Hood Switch is Broken RES will not function.
  • Page 9 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Connect the 2P Hood Switch Fig. 2-7 Connector to the 2P Hood Switch Harness Connector. Place the 2P Connectors and Wire Harness Under the Radiator Reinforcement Brace. CAUTION: Wrap the Hood Latch...
  • Page 10 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Side Cutters Fig. 2-9 Route and secure the Hood Switch Harness as shown. (4 Wire Ties and 2 Harness Clamps) NOTE: Clean the mounting surface with VDC approvided Cleaner and Cleaning Method.

  • Page 11: Disassembly (Passengers Area)

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Disassembly Overview Glovebox Under Cover (if equipped) PS Step Cover PS Cowl Cover Glovebox DS Lower Dash Cover Lower Steering Column Cover Lower Dash Brace Left Hand Lower Dash Cover Center Console Lower Trim...
  • Page 12 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Remove the Passenger’s Nylon Panel Removal Tool Fig. 3-2 Step Cover. Remove the Passenger’s Nylon Panel Removal Tool Fig. 3-3 Cowl Cover. Disconnect the Dampener Fig. 3-4 from the Glove Box.
  • Page 13 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Remove the Lower Dash. Fig. 3-5 Nylon Panel Removal Tool Release the Steering Fig. 3-6 Columns Tilt and Telescope Lock. Dislodge the Center Clip. • Insert fingers into the opening of...
  • Page 14 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Remove the Lower Dash Fig. 3-8 10mm Socket, Pliers Brace. • Remove 2 Nuts. • Disconnect the Vehicle Harness Clip from the Brace. CAUTION: Sharp metal edges. Remove the Left Hand Lower Fig.
  • Page 15 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Use Masking tape to protect Fig. 3-11 Nylon Panel Removal Tool the Dash. Remove the Center Fig. 3-12 Nylon Panel Removal Tool Console’s Left Upper Trim. Remove the IP Panel’s Trim.
  • Page 16 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Remove 2 Screw from the IP Phillips Screwdriver Fig. 3-14 Panel. Remove the IP Panel. 4) V4 Harness Installation. Side Cutters Fig. 4-1 (Driver’s Side) Locate the Vehicle Harness Clamp below the Steering column on the Drivers Side.
  • Page 17 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) V4 ONLY Fig. 4-2 Side Cutters Route the two 14P V4 Connectors toward the Driver’s Side Junction Block. Secure the V4 Harness to the Vehicle Harness with 1 Wire Tie. Disconnect the Vehicle 14P Fig.
  • Page 18 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Plug the V4 14P Connectors Fig. 4-4 Side Cutters in between the Vehicle Connector and the Junction Box. Secure the Connectors to the Vehicle Harness with 1 Wire Tie. V5 ADD ON ONLY Fig.
  • Page 19 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Route the two V4 14P Fig. 4-7 Connectors towards the Driver’s Side Junction Box. Connect the V4 14P Connector to the V5 14P Connector. Connect the Vehicle 14P Fig. 4-8 Connector to the V4 14P Connector.
  • Page 20 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) 5) V4 Harness Installation. Fig. 5-1 Side Cutters (IP Panel) GO BACK to the White Tape Marker Route the Red Wire upward as shown. Secure the Red Wire and the Bundled up Black Wire to the Vehicle Harness with 1 Wire Tie.
  • Page 21 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Route the Red Wire and Fig. 5-3 Side Cutters, Pliers secure it with 3 Wire Ties to the Vehicle Harness. Use a Splicing Connector to RED (USA Built Vehicles) secure the V4 Red Wire to...
  • Page 22 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Secure the 8P Connectors Fig. 6-3 to Vehicle Harness with Side Cutters 1 Wire Tie. CAUTION: Make sure the Connectors and Harness align properly. Secure the V4 Harness to the Vehicle Harness with 1 Wire Tie.

  • Page 23: Hood Switch Harness Routing (Continued)

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Route the V4 Harness’s 8P Fig. 7-2 Side Cutters and 20P Connectors as shown. Secure the V4 Harness to the Vehicle Harness with 1 Wire Tie as shown. 8) Hood Switch Harness 10mm Socket Fig.
  • Page 24 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Rotate the Grommet to gain Fig. 8-3 access to the Large Rubber Nipple. Secure the Pin Terminals Wire Routing Tool Fig. 8-4 from the Hood Switch Harness to the Wire Routing Tool with Electrical Tape.
  • Page 25 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Using 1/2 Piece of Butyl Fig. 8-6 Utility Knife Tape fill the opening of the Grommet. Secure with Electrical Tape. Re-rotate the Grommet. Re-fit the Grommet into the Fig. 8-7 Firewall.

  • Page 26: Res Ecu And Gateway Ecu Preparation

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) 9) RES ECU and Gateway Fig. 9-1 ECU Preparation. Attach the RES Bracket to the RES ECU as shown. Attach the Gateway ECU Fig. 9-2 Bracket to the Gateway ECU as shown. 10) V4 Installation Fig.

  • Page 27: Hood Switch Pin

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Connect the 8P Connector to Fig. 10-2 the RES ECU. Connect the 20P Connector to the RES ECU. Route the V4 Harness Side Cutters Fig. 10-3 securing it with 2 Wire Ties.
  • Page 28 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Insert the Terminal on the Fig. 11-2 WHITE/BLACK Wire of the Hood Switch Harness into the Connector. Insert the Terminal on the GREEN/RED Wire of the Hood Switch Harness into the Connector.
  • Page 29 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) 12) V4 Harness Installation Fig. 12-1 (Passenger’s Cowl Area). a) Connect the V4 2P Connector, marked with Sky Blue Tape, to the Vehicle’s Pre-wire. Secure both Connectors and Side Cutters Fig. 12-2 the V4 Harness to the Vehicle Harness with 2 Wire Ties.
  • Page 30 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Connect the V4 5P Fig. 12-4 Connector to the Gateway ECU. Route the V4 Harness down Side Cutters Fig. 12-5 towards the Passenger’s Cowl Area. Secure the V4 Harness to the Vehicle Harness with 1 Wire Tie.
  • Page 31 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Secure the V4 Harness to Fig. 12-7 Side Cutters the Vehicle Harness with 1 Wire Tie. Locate and disconnect Fig. 12-8 the 13P Connector from the Passenger’s Cowl Connector Block.

  • Page 32: Registration Preparation

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Secure the 13P Connectors Fig. 12-10 Side Cutters to the Vehicle Harness with 1 Wire Tie. Secure the 1P Male RES Diagnostic Connector and the V4 Harness to the Vehicle Harness with 1 Wire Tie.
  • Page 33 REMOTE ENGINE STARTER (RES) Confirm the Vehicle’s Key: NOTE: There are 2 different Registration Procedures that can be identified by looking at the Vehicle’s Key. If the Vehicle’s Key does not have If the Vehicle’s Key has “G” engraved “G” on it on it: 1. Make sure you used 1. Make sure you used Kit PN: PT398-02080 or PT398-02100 Kit PN: PT398-02100 2. You MUST perform Phase 3 2. You MUST perform Phase 4 Registration. (Section 14 Pages 34-37) Registration. (Section 15 pages 38-41) Issue: A 03/12/10 Page 33 of 46...

  • Page 34: Phase 3 Registration

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) 14) Phase 3 Registration. Fig. 14-1 VERIFY: The Vehicle’s Key does not have “G” on it. (see page 33) Open the Hood. Temporarily reconnect the Negative Battery Cable. CAUTION: Do not touch the Positive Terminal.
  • Page 35 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Start the Engine. Fig. 14-4 After 10 seconds stop the Engine. LOOK: For the Hazard Lights to flash Once. 10 Seconds IF THIS PROCEDURE FAILED Fig. 14-5 The Hazard Lights flash Twice. •...
  • Page 36 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Open the Driver’s Door. Fig. 14-7 Using the Remote press the Lock Button twice within 2 Seconds. PRESS Press and hold the Lock Button for 4 Seconds. PRESS HOLD Insert the Key into the Fig.
  • Page 37 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Exit the vehicle. Fig. 14-10 Close the Hood. Look for the Hazards to flash twice. IF THIS PROCEDURE FAILED The Hazard Lights flash Three Times. • Disconnect the V4 Harness’s 1P RES Diagnostic Connectors.

  • Page 38: Phase 4 Registration

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) 15) Phase 4 Registration Fig. 15-1 VERIFY: The Vehicle’s Key has “G” engraved on it. (see page 33) Open the Hood. Temporarily reconnect the Negative Battery Cable. CAUTION: Do not touch the Positive Terminal.
  • Page 39 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Start the Engine. Fig. 15-4 After 10 seconds stop the Engine. LOOK: For the Hazard Lights to flash Once. 10 Seconds IF THIS PROCEDURE FAILED Fig. 15-5 The Hazard Lights flash Twice. • Disconnect the V4 Harness’s 1P RES Diagnostic Connectors.
  • Page 40 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Open the Driver’s Door. Fig. 15-7 Using the Remote press the Lock Button twice within 2 Seconds. PRESS Press and hold the Lock Button for 4 Seconds. PRESS HOLD Insert the Key into the Fig.
  • Page 41 TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) Exit the vehicle. Fig. 15-10 Close the Hood. Look for the Hazards to flash twice. IF THIS PROCEDURE FAILED The Hazard Lights flash Three Times. • Disconnect the V4 Harness’s 1P RES Diagnostic Connectors.

  • Page 42: Tags And Labels

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) 16) Tags and Labels. Fig. 16-1 • For US Vehicles us the English Tags and Labels, and discard the Spanish Tags and Labels. • For Mexico Vehicles us the Span- ish Tags and Labels, and discard the English Tags and Labels.

  • Page 43: Completing The Installation

    TOYOTA COROLLA 2010– TVIP V4 PROCEDURE REMOTE ENGINE STARTER (RES) 17) Complete the Installation. Fig. 17-1 Finish reassembling the Vehicle. VERIFY: That panels fit together properly, with no uneven gaps. VERIFY: That all Connectors are plugged in. Position the Negative Battery Fig.

  • Page 44: Checklist

    TOYOTA COROLLA 2010– TVIP V4 CHECKLIST – these points MUST be checked to ensure a quality installation. REMOTE ENGINE STARTER (RES) Accessory Function Checks Close the hood, enter the vehicle and close all doors. Place the shift lever in the “P” (Park) position, set the parking brake and make sure the Vehicle is off.

  • Page 45: Vehicle Function Checks

    TOYOTA COROLLA 2010– TVIP V4 CHECKLIST – these points MUST be checked to ensure a quality installation. REMOTE ENGINE STARTER (RES) Vehicle Function Checks Function Function Enter the Vehicle □ □ Dome/Courtesy Lights Steering Wheel Column Adjusts Without Interference □ Horn Start the Vehicle □ □...
  • Page 46 TOYOTA COROLLA 2010– TVIP V4 CHECKLIST – these points MUST be checked to ensure a quality installation. REMOTE ENGINE STARTER (RES) Function Function □ □ Front Wiper/Washer Rear Wiper/Washer (if equipped) □ □ Power Sun/Moon Roof (if equipped) Rollover Side Curtain Air Bag Switch (RSCA) (if equipped) □...

This manual is also suitable for:

Pt398-02100

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