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Martin Yale Mark VII AF Air-Feed AutoFolder Installation, Operation & Maintenance Instructions Manual

Martin Yale Mark VII AF Air-Feed AutoFolder Installation, Operation & Maintenance Instructions Manual

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251 Wedcor Avenue
Phone (260) 563-0641
Email: info@martinyale.com
M-S027933
Wabash, Indiana 46992
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Fax (260) 563-4575
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Website: www.martinyale.com
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Model Mark VII AF Air-Feed AutoFolder™
Installation, Operation & Maintenance Instructions
Specifications
Machine
Feeding Method
Continuous Bottom Air/Vacuum
Feed Rate
up to 35,000 sheets/hour*
Sheet Capacity
300*
Paper Weights
16 lb. Bond - 80 lb. Index
Max Paper Size
14" x 20" (35.6cm x 50.8cm)
Min Paper Size
3.5" x 4.25" (8.9cm x 10.8cm)
Max Fold Length
1st Fold Plate
14.5" (36.83cm)
2nd Fold Plate
11" (27.94cm)
Min Fold Length
1st & 2nd Fold Plate
2.19" (5.56cm)
Digital Counter
job & life count, resettable
Electrical (USA)
115VAC 60 Hz, 4 amps
Dimensions (LxWxH)
49.16" x 23.25" x 19.31"
(124.9cm x 59.1cm x 21.9cm)
Machine Weight
153 lb. (69.4 kg)
Electrical
115VAC 60 Hz, 15 amps
Dimensions (LxWxH)
21.5" x 13" x 11.5"
(54.6cm x 33cm x 29.2cm)
Pump Weight
87 lb. (39.5 kg)
Total Shipping Weight
293 lb. (132.9 kg)
*8.5" x 11" or A4 20 lb. copy paper
Introduction
Thank you for selecting the Mark VII High-Speed AutoFolder. Your folder and all the components were 100% tested at our factory. We folded, perforated,
and scored paper, performing over 100 individual functional checks.
Please read and understand this manual completely before attempting to operate the folder. This will prevent most common problems and eliminate op-
erator-associated errors. Most performance related problems are due to inexperience with the wide range of machine adjustments which are available to
you. Understanding these instructions is vital to years of excellent performance by a quality-tested machine.
IMPORTANT SAFETY NOTES
<< The machine may not be operated
by more than one person at any
given time! The machine was de-
signed for safe operation by "one
person only".
<<
During the folding process no
other work may be performed on
the machine (for example clean-
ing, etc.).
<< The machine is not a toy, and is
not suitable for use by children!
The overall technical safety concept
of this machine (dimensions, feed
openings, etc.) does not provide for
any guarantee regarding hazard-
free operation by children.
Warning:
R. 1 7/8/15
Moving parts can crush and cut!

Table of Contents

Introduction
Important Safety Notes
Initiation
4.0 - General Operation
4.1 - Single Folds
4.2 - Double Folds
4.5 - Adjust Conveyor Belts
5.2 - Exit Wheels
5.3 - Lubrication
6.0 - Troubleshooting
Serial No. _____________
INITIATION
<< Danger of injury! Keep all
SCOPE OF APPLICATION:
The Mark VII High-Speed AutoFolder
loose articles of clothing,
ties, jewelry, long hair or
chine for the folding, scoring, or perfing of com-
mon sized paper.
other loose objects away
The unit should be fed with paper!
from opening!
Folding other types of materials can
cause injuries or may damage the folder
<< Danger of injury! Never insert
fingers into opening.
(e.g. destruction of the folding system).
INSTALLATION:
<< In case of danger switch the ma-
chine off with the mains switch,
- Unpack and set machine upright.
- See Section 4.0 Machine Setup
or unplug the machine.
The socket outlet shall be installed
<< Always unplug the machine from
near the equipment and shall be eas-
the mains power supply before
opening the machine.
ily accessible!
Only operate the machine in enclosed
Repairs may only be performed
by trained personnel!
rooms at temperatures between 10°C
and 25°C!
Keep enough distance to the sur-
Warning:
roundings when installing the ma-
Electrical Hazard!
chine.
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TM
is a ma-

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Summary of Contents for Martin Yale Mark VII AF Air-Feed AutoFolder

  • Page 1: Table Of Contents

    Model Mark VII AF Air-Feed AutoFolder™ Installation, Operation & Maintenance Instructions Specifications Table of Contents Machine Introduction page 1 Feeding Method Continuous Bottom Air/Vacuum Important Safety Notes page 1 Feed Rate up to 35,000 sheets/hour* Initiation page 1 Sheet Capacity 300* 1.0 - Nomenclature...
  • Page 2: Pump

    1.0 Nomenclature Troubleshooting (cont.) The nomenclature below will be used to describe assemblies and parts of your folder found in Fig. 1 6.8 Poor Perforat- 1. Loose Set Screws in Hubs Tighten all set screws ing or Scoring 2. Mis-aligned Perforating Blade, Backup Check all accessory components for correct positioning.
  • Page 3: Machine Settings

    6.0 Troubleshooting more desirable fit with a 3/8” wrench (not included). See Fig. 3 The following list of possible problems and resolutions is provided as a guide to the user for self-diagnosis. If your problem Conveyor cannot be solved here first, please contact Customer Service for technical assistance at the phone number listed at the Conveyor wheels end of this document.
  • Page 4: Separator Gap

    If both tables are in bypass position, no folds are made and/or soft brush. Do not use compressed air to remove paper the filters may need replacing. Call Martin Yale Customer Serv- The Separator adjustment thumbscrew located in the middle of (useful for scoring or perforating without folding).
  • Page 5: Fold Roller Gap

    paper length, resulting in the zigzag configuration. For a letter 4.5 Adjusting the Conveyor Belts conveyor belts. This is a critical setting, especially at high speeds first roller gap it may slip or skew, resulting in a crooked fold. To fold, the 1st fold plate paper stop is set at 2/3 the paper length as jamming can occur rapidly.
  • Page 6 3.8 Setting the Air Controls been counted it will read “0”. From 1000 to 1,999 it will read “1”. The assembly will then drop down onto a set of pins. From there, Warning! The perforating blade is very sharp, handle The Pump is provided with Pressure and Vacuum adjustment grab the top large shaft with both hands and pull the accessory as- with care.