Stanley GT18B01 User Manual

Stanley GT18B01 User Manual

Hydraulic power unit
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GT18B01 / GT18B02
HYDRAULIC
POWER UNIT

USER MANUAL

Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
65465 5/2016 Ver. 17

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Summary of Contents for Stanley GT18B01

  • Page 1: User Manual

    GT18B01 / GT18B02 HYDRAULIC POWER UNIT USER MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 65465 5/2016 Ver. 17...
  • Page 2: Declaration Of Conformity

    Disposizioni speciali: Misurazioni Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► GT18B01-B02 User Manual...
  • Page 5: Safety Precautions

    Accidental engagement of the unit can cause serious injury. • Always use hoses and fittings rated at 2500 psi/172 bar with a 4 to 1 safety factor. Be sure all hose connec- tions are tight. GT18B01-B02 User Manual ◄ 5...
  • Page 6: Tool Stickers & Tags

    TOOL STICKERS & TAGS 28322 CE Decal GT18B01 Only 73306 66653 Guaranteed Lift Point Decal Sound Power Level GT18B01 Only Decal GT18B01 Only 74759 Power Unit Dash Decal 62300 Single Circuit Decal 6 ► GT18B01-B02 User Manual...
  • Page 7: Hydraulic Hose Types

    HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
  • Page 8: Hose Recommendations

    HOSE RECOMMENDATIONS 8 ► GT18B01-B02 User Manual...
  • Page 9: Htma Requirements

    2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements GT18B01-B02 User Manual ◄ 9...
  • Page 10: Operation

    (See Figure 2.) Figure 1. Control Panel Facing the control panel, the bottom male quick disconnect fitting is the PRESSURE FLUID OUT fitting. The top female quick disconnect fitting is the RETURN FLUID IN fitting. 10 ► GT18B01-B02 User Manual...
  • Page 11 Make sure the ignition switch is returned to the OFF position. H.T.M.A. 1/2 INCH MALE QUICK DISCONNECT COUPLER ADAPTER, 3/8 INCH MALE PIPE x -8 SAE O-RING TOOL PRESSURE RETURN GT18B01-B02 User Manual ◄ 11...
  • Page 12: For 5 Gpm Operation

    When finished operating the tool, move the flow selector throttle control switch is turned to auto-on. switch to the OFF position. Note: It may be necessary to reset the Controller. 12 ► GT18B01-B02 User Manual...
  • Page 13: Cold Weather Startup

    This may take a few seconds for the unit to react due to a built-in program delay. 3. Allow the engine to idle for approximately one minute and move the Ignition Switch to the OFF position. GT18B01-B02 User Manual ◄ 13...
  • Page 14: Routine Maintenance

    Slowly pour the fluid back into the hydraulic tank, avoiding the water at the bottom of the container. • Each day, check hydraulic lines and fittings for leaks, kinks, etc. Do not use your hand to perform this check. 14 ► GT18B01-B02 User Manual...
  • Page 15: Programmable Controller

    The controller is factory preset and has no manual adjust- FAULT CODES ments. The Stanley controller is capable of identifying certain fault conditions and alerting the user to them. A flashing LED indicates the fault conditions. The current fault code list is shown on the following page.
  • Page 16 CODE FAULT SHUTDOWN CORRECTIVE ACTION APECS unit not calibrated Have engine serviced by an Authorized Stanley Dealer. Engine speed excessive Have engine serviced by an Authorized Stanley Dealer. Engine speed unusually low Have engine serviced by an Authorized Stanley Dealer.
  • Page 17: Testing & Troubleshooting

    1. Set the flow selector switch to the OFF (center) position. 2. Set the throttle control switch to AUTO-OFF position. 3. Connect the Stanley Circuit Tester across two hose ends (where the tool would normally be connected). 4. Fully open the tester restrictor valve (counterclockwise).
  • Page 18: Troubleshooting

    ADJUST OR REPLACE VALVE. SUCTION HOSE KINKED. MAKE SURE SUCTION HOSE FROM FLUID RESERVOIR TO PUMP INLET HAS A SMOOTH CURVE. SOLENOID NOT WORKING. CHECK SOLENOID OPERATION AND ELECTRICAL CONNECTIONS TOOL IS DEFECTIVE. REFER TO TOOL MANUAL. 18 ► GT18B01-B02 User Manual...
  • Page 19: Specifications

    POWER UNITS,TRACHORSE & GAS/FUEL DRIVEN EQUIPMENT: A1. Federal Emission Component Compliance 40CFR part 1060.120 Stanley warrants all fuel system emission components for 2 years from the date of original pur- chase provided there has been no abuse, neglect, modifi cations, or improper maintenance.
  • Page 20: Briggs Engine Assembly

    GT18B01 & B02 PARTS ILLUSTRATION 20 ► GT18B01-B02 User Manual...
  • Page 21: Briggs Engine Parts List

    GT18B01 & B02 PARTS LIST It e m Item Part No. Qty Description Part No. Description 36150 Muffler 60920 Grommet 73050 Fuel Tank (Important see note 65456 Spark Arrester on page 22 before ordering) 36151 Heat Shield 04303 Battery 36152...
  • Page 22: Fuel Tank & Cap

    The new style fuel tank has two lines coming from the fuel tank to the engine, one is the fuel line and the other is a fuel vapor line. P/N-73050 22 ► GT18B01-B02 User Manual...
  • Page 23: Frame Parts

    2-Way Switch 60958 Coil 67899 Rotary Switch (part of item 11) 28322 CE Decal 60956 3-Way Switch 66653 Sound Power Sticker 60946 Hour Meter 62298 Choke Cable Assy 62269 Frame Weldment 73306 Lift Point Decal GT18B01-B02 User Manual ◄ 23...
  • Page 24: Hoses, Fittings & Clamps

    Hose Clamp 350000 Elbow, 45° Straight Thread 02773 Adapter 58569 Elbow, 90° 58943 Hose 350104 Connector, Straight Thread 40364 Elbow, 45° 59088 Hose 59089 Hose 59105 Hose Barb, 3/4 in. Hose x 3/4 in. Pipe 24 ► GT18B01-B02 User Manual...
  • Page 25: Main Power Unit Wiring Harness

    RECTIFIER WIRE WHITE TO MAGNETO WIRE ON ENGINE GRAY WIRE OIL PRESSURE FUEL SHUTOFF SWITCH RED WIRE RED WIRE (P TERMINAL) CONTROLLER ORANGE WIRE (S TERMINAL) YELLOW WIRE (I TERMINAL) ENGINE OIL PRESS SWITCH WIRING DETAIL GT18B01-B02 User Manual ◄ 25...
  • Page 26 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...

This manual is also suitable for:

Gt18b02

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