Heatilator NEVO3630I-B Installation Manual
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Heatilator NEVO3630I-B Installation Manual

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Download this manual See also: Owner's Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
Models:
This appliance may be installed as an OEM
installation in manufactured home (USA
only) or mobile home and must be installed
in accordance with the manufacturer's
instructions and the Manufactured Home
Construction and Safety Standard, Title 24
CFR, Part 3280 in the United States, or the
Standard for Installation in Mobile Homes,
CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certifi ed kit is used.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
Installation Manual
Installation and Appliance Setup
Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas sup-
plier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
DANGER
DO NOT TOUCH GLASS
NEVER ALLOW CHILDREN
A barrier designed to reduce the risk of
burns from the hot viewing glass is provided
with this appliance and shall be installed for
the protection of children and other at-risk
individuals.
HOT GLASS WILL
CAUSE BURNS.
UNTIL COOLED.
TO TOUCH GLASS.
1

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Summary of Contents for Heatilator NEVO3630I-B

  • Page 1 In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter. See Table of Contents for location of additional Commonwealth of Massachusetts requirements. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 2: Table Of Contents

    B. Securing and Leveling the Appliance ....32  = Contains updated information. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 3: Installation Standard Work Checklist

    Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective action needed _____________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Comments Communicated to party responsible ____________________ by ______________________on ___________ (Builder / Gen. Contractor/) (Installer) (Date) = Contains updated information. 2378-982B 1/16 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 4: Product Specifi C And Important Safety Information

    Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 5: Non-Combustible Materials Specifi Cation

    • A 110-120 VAC circuit for this product must be pro- tected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 6: Requirements For The Commonwealth Of Massachusetts

    VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB- of the installation. STRUCTIONS”. See Gas Connection section for additional Common- wealth of Massachusetts requirements. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 7: Getting Started

    Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 8: Framing And Clearances

    1-3/4 1-3/4 23-1/2 23-1/2 39-1/2 1003 39-1/2 1003 6-1/2 6-1/2 39-5/8 1007 39-5/8 1007 8-5/8 14-5/8 4-3/8 7-3/8 11-5/8 11-5/8 19-1/8 19-1/8 2-3/8 2-3/8 Figure 3.1 Appliance Dimensions Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 9 DF-MR30/DF-MR30-SS DECORATIVE FRONTS (BOTTOM OF APPLIANCE) 1-1/2 6-1/2 NEVO3630i DF-MR36/DF-MR36-SS DECORATIVE FRONTS (BOTTOM OF APPLIANCE) 1-1/2 6-1/2 NEVO4236i 1067 Figure 3.2 Decorative Front Dimensions (Including Surround) Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 10: Clearances To Combustibles

    43 3/8 53 1/4 8-1/2 NEVO3630 1102 1194 1353 37 5/8 19 5/8 43 3/8 53 1/4 10-5/8 NEVO4236 mm 1067 1102 1194 1353 1092 Figure 3.3 Appliance Locations Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 11: Constructing The Appliance Chase

    * Adjust framing dimensions for interior sheathing (such as sheetrock) C** Add 11-1/2 inches for rear vented elbow vented directly off the rear of the appliance. Figure 3.4 Clearances to Combustibles Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 12: Termination Location And Vent Information

    Over 20/12 to 21/12 ..........8.0 * H minimum may vary depending on regional snowfall. Refer to local codes. Figure 4.1 Minimum Height From Roof to Lowest Discharge Opening Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 13: Chimney Diagram

    2 sides beneath the fl oor. venting system does not meet these requirements. • Vinyl protection kits are suggested for use with vinyl siding. Figure 4.3 Minimum Clearances for Termination Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 14: Approved Pipe

    WARNING! Risk of Fire or Asphyxiation. This appli- ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 15: Use Of Elbows

    DVP12 8-1/2 DVP24 DVP36 25-1/2 DVP48 1219 DVP6A 3 to 6 76 to 152 2-1/8-4-1/4 54-108 DVP12A 3 to 12 76 to 305 2-1/8-8-1/2 54-216 Figure 4.4 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 16: Measuring Standards

    MEASURE TO SHADED SURFACE (OUTSIDE MOUNTING SURFACE) Figure 4.6 Measure to Outside Mounting Surface 1/4 in. max. (6 mm) Figure 4.8 Figure 4.7. Measure to Top of Last Section of Pipe Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 17 12 ft (3.66 m) min. Elbows - Top Vent - Horizontal Termination 60 ft (18.29 m) max. 2 ft. SLP DVP-SLP24 Adapter DVP-2SL  Figure 4.10 DVP-SLP24 Adapter Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 18 11 ft. 3.35 m 30 in. 762 mm 18 ft. 5.49 m 3 ft. 914 mm 20 ft. 6.10 m V Maximum = 25 ft. (7.62 m) Figure 4.11 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 19 20 ft. 6.1 m 17 ft. 5.2 m 25 ft. 7.62 m 22 ft. 6.7 m Maximum = 25 ft. (7.62 m) Installed Vertically Installed Horizontally Figure 4.12 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 20 Three Elbows min. max. max. 2 ft. 610 mm 25 ft. 7.62 m 20 ft. 6.1 m Elbows Installed Vertically Figure 4.13 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 21 31-60 ft. vertical runs of vent. See Figure 4.16. Figure 4.16 31 ft. to 60 ft. Vertical Run Figure 4.14 Remove Flue Visor Figure 4.15 12 ft. to 30 ft. Vertical Run Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 22 = 60 ft. Max. (18.3 m) = 12 ft. Min. (3.7 m) Maximum horizontal run ( TOTAL is 100% of vertical, but cannot exceed 17 ft. (5.18 m) Figure 4.18 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 23 Maximum horizontal run ( is 100% of TOTAL vertical, but cannot exceed 17 ft (5.18 m). 12 ft (3.66 m) min. 60 ft (18.29 m) max. Figure 4.19 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 24 45° elbow and horizontal termination. Remove pilot shield by removing the two screws and lifting the pilot shield out of the appliance as shown. REMOVE PILOT SHIELD Figure 4.21 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 25 3.7 m 8 ft 2.4 m 6 ft 15 ft 4.6 m = 47 ft (14.3 m) Maximum = 8 ft (2.4 m) Maximum Installed Horizontally Figure 4.22 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 26 Rear Vent - Vertical Termination Total = 12 ft (3.66 m) min. Total 60 ft (18.29 m) max. = 0 min. 6 ft (1.83 m) max. Figure 4.23 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 27 = 60 ft (18.29 m) max. Total 0 min. 6 ft (1.83 m) max. Maximum horizontal run is 100% of Total = vertical, but cannot exceed 18 ft (5.5m). Figure 4.24 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 28: Vent Clearances And Framing

    * To center of pipe. Materials Model Top Vent Rear Vent 51 1/2 23 1/2 NEVO3630 NEVO4236 1308 Note: Top vent dimensions shown are for DVP only. Figure 5.2 Wall Penetration Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 29: Ceiling Firestop/Floor Penetration Framing

    INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP CEILING FIRESTOP INSTALLED BELOW CEILING INSTALLED ABOVE CEILING Figure 5.4 Installing the Attic Shield Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 30: Appliance Preparation

    Figure 6.2 • Cut the metal retaining band and fold the sides out. Figure 6.6 Figure 6.3 • Snap the fi rst vent section into place. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 31: Rear Vent

    Figure 6.8 • Fold the center parts of the retaining band out and use Figure 6.11 to remove the vent cap. Figure 6.9 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 32: Securing And Leveling The Appliance

    • Optional: Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance. Nailing Flanges (both sides & top) Figure 6.12 Proper Positioning and Securing of an Appliance Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 33: Venting And Chimneys

    fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 Figure 7.4 Seams mm). If predrilling screw holes, DO NOT penetrate inner pipe. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 34: Assemble Slip Sections

    • Only outer pipes are sealed, sealing the inner fl ue is not then rotate counterclockwise to lock required. Figure 7.5 Adding Venting Components • All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 35: Secure The Vent Sections

    Figure 7.10 Rotate Seams for Disassembly connection point to appliance. 120º Figure 7.11 Align and Disassemble Vent Sections Figure 7.8 Securing Vertical Pipe Sections 120º Figure 7.9 Securing Horizontal Pipe Sections Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 36: Vertical Termination Requirements

    • Caulk the perimeter of the fl ashing where it contacts the roof surface. See Figure 7.13 • Caulk the overlap seam of any exposed pipe sections that are located above the roof line. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 37: Horizontal Termination Requirements

    • Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section. Figure 7.15 Figure 7.15 Important Notice: Heat shields may not be fi eld constructed. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 38 SLP-TRAP2 can adjust 4 in. (5 1/4 to 9 1/4)) DVP-HPC1 can adjust 2 1/8 in. (4 1/4 to 6 3/8) DVP-HPC2 can adjust 4 1/8 in. (6 3/8 to 10 1/2) Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 39: Shrouds (Optional)

    483 x 483 Min. Opening Width Min. Top Dims. 16 x 16 Min. Opening Height 406 x 406 Figure 7.17 Open Top Shroud Dimensions Figure 7.19 Roofed Style Shroud Dimensions Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 40: Electrical Information

    Verify proper operation after servicing. WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 41: Wiring Requirements

    Power supply plugged into junction box Module RC200 (optional) Valve Wiring Battery harness holder RC300 (optional) Wall switch wires Figure 8.2 IntelliFire™ Plus Intermittent Pilot Ignition (IPI) Wiring Diagram Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 42 Minimum 14-3 AWG with Ground Black Black White White Green Green Junction Box Power Switch Box Supply Wires Knockout Figure 8.3 Junction Box Wired to Wall Switch or BC10 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 43: Gas Information

    4500 feet (1370 m). • If substituting for these components, please consult local codes for compliance. Check with your local gas utility to determine proper orifi ce size. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 44: Air Shutter Setting

    Note: The air shutter is equipped with a compression spring that helps to maintain the shutter position during transportation. It may be necessary to relieve this spring pressure on the thumb screw to adjust the shutter. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 45: Finishing

    6 in. Note: Fireplace MUST be elevated 1 1/2 in. (38 mm) off fl oor Figure 10.1 Marble/Granite Cut Dimensions Figure 10.3 Clearance for Optional FInishing Trim (Modern Front) Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 46: Mantel And Wall Projections

    3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall Figure 10.3 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 47: Appliance Setup

    Refer to Figure 11.1. • Remove the glass assembly from the appliance. Latches (both bottom and top) Glass Assembly Figure 11.2 Fixed Glass Assembly Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 48: Install Glass Media

    Spread the glass media over the entire area. Make sure glass media is only one layer thick on top of Figure 11.6 Pilot Open & Glass-Media-Free the burner. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 49: Install Fixed Glass Assembly

    For more information refer to the instructions supplied with in the opening. your decorative front. • Replace glass latches. See Figure 11.2. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 50: Reference Materials

    (508 MM) 6 in. (152 mm) 14 IN. (356 MM) 12 IN. (305 MM) DVP-WS (Wall Shield Firestop) DVP-RDS ROOF DECK INSULATION SHIELD Figure 12.1 DVP Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 51 79 mm 117 mm Length DVP-TRAP 5-3/8 in. 9-3/8 in. Trap2 Horizontal Termination Cap 137 mm 238 mm DVP-TRAP2 DVP-TRAP1 DVP-TRAPK2 DVP-TRAPK1 DVP-HPC2 DVP-HPC1 Figure 12.2 DVP Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 52 13-7/8 in. 9-1/2 in. (352 mm) (241 mm) 26 in. 660 mm 14 in. (356 mm) DVP-HSM-B DRC-RADIUS Extended Heat Shield Cap Shield Figure 12.3 DVP Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 53 14 in. (356 mm) 3/8 in. (10 mm) 1 in. (25 mm) 7-3/4 to 10-3/8 in. (197 to 264 mm) DVP-FBHT FireBrickTermination Cap Figure 12.4 DVP Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 54 (233 mm) 13-5/8 IN. 16-11/16 IN. 16-11/16 IN. (346 mm) 424 mm (424 mm) 12-1/2 IN. SLP-LPC (318 mm) SLP Low Profi le Cap Figure 12.5 Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 55 100 FT PV Wire Harness PVI-WH100 separately. Use if the PVLP-SLP is installed in a high traffi c area. PVLP-HS PVLP-BEK Heat Shield Brick Kit Figure 12.6 PVLP-SLP Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 56 8-11/16 in. 1-1/2 in. 12 in. 5-1/2 in. 220 mm 38 mm 305 mm 146 mm SLP-WS SLP-FS Wall Shield Firestop Ceiling Firestop Figure 12.7 SLP Series Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 57 14-7/16 in. 12-5/8 IN. 10-5/8 IN. 59 mm 367 mm (321 mm) (270 mm) SLP-RDS SLP-WT-BK ROOF DECK INSULATION SHIELD Wall Thimble-Black Figure 12.8 SLP Series Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...
  • Page 58 4-3/4 in. 7-3/4 to 10-3/8 in. 343 mm 121 mm (197 to 264 mm) DVP-FBHT SLK-SNKD Horizontal Snorkel Termination Cap Termination Cap Figure 12.9 SLP Series Vent Components Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 59: Optional Components

    (not shown) 20 in. [508 mm] 17 in. [432 mm] 9-3/8 in. [238 mm] TCG375 Terra Cotta Cap See your Heatilator dealer for a complete listing of optional components. Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

  • Page 60: Accessories

    Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. Printed in U.S.A. - Copyright 2016 Heatilator • NEVO3630I-B, NEVO4236I-B Installation Manual • 2378-980 Rev. E • 4/16...

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