Jet SuperSaw JWSS-10CS Operating Instructions And Parts Manual

Jet SuperSaw JWSS-10CS Operating Instructions And Parts Manual

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Operating Instructions and Parts Manual
SuperSaw
Model: JWSS-10CS
WMH TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60123
Part No. M-708781
Ph.: 800-274-6848
Revision A 11/04
www.wmhtoolgroup.com
Copyright © WMH Tool Group

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  • Page 1 This Manual is Bookmarked Operating Instructions and Parts Manual SuperSaw Model: JWSS-10CS WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60123 Part No. M-708781 Ph.: 800-274-6848 Revision A 11/04 www.wmhtoolgroup.com Copyright © WMH Tool Group...
  • Page 2: Warranty

    Completely read the safety and maintenance instructions before operating or servicing the machine. To obtain maximum life and efficiency from your JET SuperSaw, and to aid in using the machine safely, read this manual thoroughly and follow instructions carefully.
  • Page 3: Table Of Contents

    Table of Contents Warranty................................ 2 Table of Contents............................3 Ordering Replacement Parts........................4 Warnings ............................... 5 Kickback Prevention............................7 Protection Tips from Kickback........................7 Specifications ..............................7 Contents of the Shipping Containers ......................8 Accessory Package Box..........................8 Sliding Table Box (optional accessory) ..................... 8 Left Wing Extension Box (optional accessory)..................
  • Page 4: Ordering Replacement Parts

    Blades and Accessories .......................... 27 Troubleshooting ............................28 Parts ................................29 XACTA Fence II Homeshop 30/52 Fence Assembly ................29 Cabinet Assembly............................ 30 Guard Assembly ............................31 Table Assembly ............................32 Sliding Table Assembly ........................... 35 Rail Assembly............................38 Motor & Trunnion Parts List........................40 Wiring Diagrams............................
  • Page 5: Warnings

    Warnings 1. Read and understand the entire owners manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3.
  • Page 6 21. Provide for adequate space surrounding work area and non-glare, overhead lighting. 22. Keep the floor around the machine clean and free of scrap material, oil and grease. 23. Keep visitors a safe distance from the work area. Keep children away. 24.
  • Page 7: Kickback Prevention

    The most common accidents among table saw users, according to statistics, can be linked to kickback, the high-speed expulsion of material from the table that can strike the operator. Kickback can also result in operator’s hands being pulled into the blade. Kickback Prevention Protection Tips from Kickback...
  • Page 8: Contents Of The Shipping Containers

    Read and understand the entire contents of this manual before attempting assembly or operation! Failure to comply may cause serious injury Contents of the Shipping Containers Table saw Right Wing Extension Splitter Guard Assembly Accessory Package Owner’s Manual Warranty Card Accessory Package Box Splitter Guard Assembly (A) Miter Gauge Hooks (B)
  • Page 9: Left Wing Extension Box (Optional Accessory)

    Left Wing Extension Box (optional Tools Required for Assembly accessory) 8mm Box Wrench Left Wing Extension w/Miter Slot 10mm Box Wrench Miter Gauge 12mm Box Wrench Miter Gauge Bar 13mm Box Wrench Miter Gauge Handle Miter Gauge Fence 14mm Box Wrench 17mm Box Wrench Hardware Bag 10mm Open End Wrenches...
  • Page 10: Assembly

    Assembly Unpacking and Clean-Up Do not connect the table saw to the power source until assembly has been completed! Failure to comply may cause serious injury! • Tool: 12mm Wrench 1. Remove all contents from the shipping container. Do not discard any shipping material until running satisfactorily.
  • Page 11: Mounting Rails

    Mounting Rails Hardware: Front Rail, Rear Rail, (4) M8x16 Socket Head Cap Screws, (4) M8 Flat Washers, (4) Lock Washers Tool: 6mm Hex Wrench Refer to Figures 4 and 5. 1. Mount the front rail (A) to the underside of the table (B) with two socket head cap screws (C), two lock washers (D), and two flat washers (E).
  • Page 12: Mounting Sliding Table

    The fence on the miter gauge must not contact the saw blade! Failure to comply may cause serious injury! 3. You can adjust the play in the miter gauge by tightening the setscrews (J, Fig. 7). Note: Always make test cuts to verify the angle. Mounting Sliding Table Hardware: Sliding Table, (4) M8x25 Hex Cap...
  • Page 13 The support plate underneath the sliding table (Figure 10) has an inner tab (A) and an outer tab (B). When placing the table onto the leveling bracket (D, Fig. 8), the leveling bracket must be positioned between the inner and outer tabs and the slots in the tabs (C, Fig.
  • Page 14: Sliding Table Miter Gauge

    18. Remove the shims and make sure the sliding table is still approximately 0.02” higher than the table saw tabletop; it is still approximately 0.02” away from the table saw tabletop. Sliding Table Miter Gauge Hardware: Miter Gauge, Fence, (2) Handles, Stop, Fence Bar, Indicator Bar, Bushing, Bracket Clamp Assembly &...
  • Page 15: Mounting The Switch Assembly

    Installation The optional wood extension table (including the optional router table) sits flush against the saw table and along the inside of the rails. The JET logo (or warning label on the router table) should Figure 16 face outward. The extension table is not bolted to the saw table, it is bolted only to the rails.
  • Page 16: Guide Tube

    table, until it is level with the saw table (Figure 17). As one part of the edge becomes level with the table, tighten the clamp on that side. Then move to the other side and repeat, until the full length of the edge is level with the saw table.
  • Page 17: Xacta Fence

    Referring to Figure 23: 1. Align the holes in the bottom of the guide tube (G) with the holes in the front rail (H). 2. Fasten the guide tube (G) to the rail (H) from beneath with 1/4-20 x 3/4 hex cap screws (J), 1/4 lock washers (K) and 1/4 flat washers (L).
  • Page 18: Parallel To The Miter Slot Adjustment

    4. Raise or lower two nylon adjustment screws (A, Fig. 27) the same number of turns until the space between the bottom of the fence and the table is the same. Care must be taken to raise or lower the fence on each side equally or the fence may not be 90°...
  • Page 19: Guide Tube Scale Application

    Guide Tube Scale Application Refer to Figures 30 and 31. The scale for the guide tube comes rolled, with an adhesive backing and must be applied to the guide tube as follows: 1. Place the fence (A) so it is flush against the right side of the saw blade (B) and lock it.
  • Page 20: Blade Guard Assembly

    Blade Guard Assembly Hardware: Blade Guard Assembly, Blade Guard Mounting Bracket Assembly Tools: 12mm Wrench, 17mm Wrench or Adjustable Wrench, 4mm Hex Wrench 1. Place a 5/8” lock washer onto the threaded portion of the blade guard shaft (E, Fig. 34). 2.
  • Page 21: Hooks For Miter Gauge And Fence

    Hooks for Miter Gauge and Fence Hardware: (2) Miter Gauge Hooks, (2) Fence Hooks, (4) M8x16 Carriage Bolts, (4) M8 Flat Washers, (4) M8 Lock Washers & (4) Hex Nuts Tool: 13mm Wrench 1. Mount the two fence hooks (A, Fig. 38) with two M8x16 carriage bolts, two M8 flat washers, two M8 lock washers and two M8 hex nuts.
  • Page 22: Grounding Instructions

    Use only operation (D). Contact your local Authorized three wire extension cords that have three-prong JET Service Center or qualified electrician grounding plugs and three-pole receptacles that for proper procedures to install the plug.
  • Page 23: Adjustments

    Adjustments Blade Alignment Tools: 8mm Hex Wrench, Combination Square & Marker Blade alignment with the miter slot is adjusted at the factory. After a period of use, or after moving the saw to another location, the blade may no longer be aligned properly. To check and align the blade, see Figure 41.
  • Page 24: Adjusting 45° And 90° Positive Stops

    Adjusting 45° and 90° Positive Stops The stops have been adjusted at the factory. After a period of use, or, after moving the saw to another location, the stops may no longer be set properly. To check and adjust the stops: Tool: 12mm Wrench, Square Combination...
  • Page 25: Wear Adjustment In Raising Mechanism

    Wear Adjustment in Raising Mechanism As the worm gear wears with time you may notice a little play in the handwheel. To adjust for wear in the raising mechanism: 1. Disconnect the machine from the power source, unplug. 2. Referring to Figure 48, remove the front panel (D) by unscrewing the lock knob (A), pulling off the handwheel (B) and removing five pan head screws (C) that hold the front panel.
  • Page 26: Changing Poly V-Belt

    Changing Poly V-Belt Make all machine adjustments or maintenance with the machine unplugged from the power source. Failure to comply may cause serious injury! 1. Disconnect the machine from the power source, unplug. 2. Lower the blade to its lowest point and tilt to 45°.
  • Page 27: Maintenance

    Maintenance General Maintenance Cabinet and Motor: Keep the inside of the cabinet clear of sawdust and wood chips. Vacuum out the inside of the cabinet and blow out the inside with an air hose. Make sure the motor fan and fan cover are also kept clear of sawdust. Worm Shafts and Trunnions: Use a wire brush and a cleaner/degreaser to clean worm shaft, and trunnions.
  • Page 28: Troubleshooting

    Troubleshooting Trouble Possible Cause Solution Overload tripped Allow motor to cool and push reset button found on “On/Off” Assembly Saw unplugged from wall or motor Check all plug connections Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker Saw stops or will not start Cord damaged...
  • Page 29: Parts

    11 .....TS-0680021 .....Flat Washer............1/4”......2 12 .....HF2-112 ....Cursor ...................... 1 13 .....HF2-113 ....XACTA Fence Label ................1 14 .....XF2-129 ....JET Label ....................1 15 .....TS-0640071 .....Lock Nut ............... 1/4”-20......1 16 .....TS-0640081 .....Lock Nut ............... 5/16”-18 ...... 1 17 .....XF2-117 ....Spring Pin.............
  • Page 30: Cabinet Assembly

    11 .....JWSS10CS-11..Dust Baffle (left) ..................1 12 .....JWSS10CS-12..Dust Baffle (right) ..................1 13 ....TS-1533032 .....Pan Head Screw ..........M5 x 10 ....... 6 14 .....LM000636 ....Warning Label ..................1 15 .....LM000634 ....Angle Scale ....................1 16 .....LM000629 ....JET Label ....................1...
  • Page 31: Guard Assembly

    Guard Assembly Index No. Part No. Description Size 1 ....200321 .....Support Arm ..................... 1 2 ....TS-2342061 .....Nylon Lock Nut............. M6 ....... 9 3 ....200322 .....Splitter ...................... 1 4 ....200317 .....Spacer...................... 2 5 ....TS-1482071 .....Hex Head Bolt ............M6 x 35 ....... 1 6 ....992501 .....Spring Nut ............
  • Page 32: Table Assembly

    Table Assembly Index No. Part No. Description Size 1 ....TS-1550061 .....Flat Washer............M8 ......13 2 ....TS-1551061 .....Lock Washer ............M8 ....... 7 3 ....TS-1490021 .....Hex Head Bolt ............M8 x 16 ....... 2 4 ....200324 .....Mounting Bracket ..................1 5 ....TS-1490011 .....Hex Head Bolt ............
  • Page 33 Table Assembly Index No. Part No. Description Size 58f ....200353 .....Switch Bracket ..................1 58g ...200354 .....Switch Box ....................1 58h ...998623 .....Strain Relief............6W3-4S....... 2 58i.....TS-1540041 .....Hex Nut ..............M6 ....... 2 58j.....TS-1550041 .....Flat Washer............M6 ....... 2 58k....TS-1482011 .....Hex Head Bolt ............
  • Page 34 Table Assembly...
  • Page 35: Sliding Table Assembly

    Sliding Table Assembly Index No. Part No. Description Size 1 ....200364 .....Sliding Table .................... 1 2 ....200411 .....Wiper Bracket w/Wiper ................4 3 ....200333 .....Sliding Rail ....................2 4 ....200365 .....Sliding Table Plate ................... 1 5 ....TS-1490041 .....Hex Head Bolt ............M8 x 25 ....... 4 6 ....TS-1551021 .....Lock Washer ............
  • Page 36 Sliding Table Assembly Index No. Part No. Description Size 57 .....200374 .....90° Adjustable Plate..........0.02”......2 58 .....NH061000....Nut................ M6 ....... 4 59 .....200430 .....Block ......................1 60 .....LM000633 ....Angle Label ....................1 ....JWSS10-STMGC..Sliding Table Miter Gauge Complete............1 ....AH200364 ....Hardware Kit (not shown) ........
  • Page 37 Sliding Table Assembly...
  • Page 38: Rail Assembly

    Rail Assembly Index No. Part No. Description Size ....SSX2-200....Rail Assembly - Standard (30”) ............... 1 ....SSX2-200A ....Rail Assembly - Long Table (52”) ............1 1 ....SSX2-201....Front Fence Rail - Standard (30”)............1 ....SSX2-201A ....Front Fence Rail - Long Table (52”) ............1 2 ....200362 .....Back Fence Rail - Standard (30”) ......
  • Page 39 Rail Assembly...
  • Page 40: Motor & Trunnion Parts List

    Motor & Trunnion Parts List Index No. Part No. Description Size 1 ....200310 .....Rear Trunnion Bracket................1 2 ....TS-1550061 .....Flat Washer............M8 ....... 9 3 ....TS-1551061 .....Lock Washer ............M8 ......10 4 ....TS-1490051 .....Hex Head Bolt ............M8 x 30 ....... 4 5 ....TS-2310162 .....Hex Nut ..............
  • Page 41 Motor & Trunnion Parts List Index No. Part No. Description Size 51 .....200404 .....Handle...................... 2 52 .....150045 .....Knob..............M10 ......2 53 .....200403 .....Hand Wheel ..................... 2 54 .....200382 .....Pointer...................... 1 55 .....200381 .....Spacer...................... 1 56 .....TS-1522021 .....Socket Setscrew ..........M5x8 ......2 57 .....200312 .....Front Trunnion Bracket ........
  • Page 42 Motor & Trunnion Assembly...
  • Page 43: Wiring Diagrams

    Wiring Diagrams 115V Wiring...
  • Page 44 230V Wiring...

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