Mastervolt whisper 6 Installation Manual
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Mastervolt whisper 6 Installation Manual

Mastervolt whisper 6 Installation Manual

Mobile diesel generating set 230v / 50hz
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INSTALLATION MANUAL FOR MOBILE APPLICATIONS
WHISPER 6 /10
- 3000 RPM -
Mobile diesel generating set 230V / 50Hz
Digital Diesel Control
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
V5 August 2009
www.mastervolt.com

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  • Page 1 INSTALLATION MANUAL FOR MOBILE APPLICATIONS WHISPER 6 /10 - 3000 RPM - Mobile diesel generating set 230V / 50Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V5 August 2009 www.mastervolt.com...
  • Page 2 Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Mastervolt is prohibited. Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 3: Table Of Contents

    Electrical diagram radiator fan control 12 / 24 VDC..................35 Wiring diagram electronic governor........................36 Remote control panel drawings ........................37 4.10 Dimensions............................... 38 EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 4: Introduction

    Before working (installation) on the system read the section safety instructions in the user’s manual Figure 1: Typical vehicle application radiator side mounted Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 5: Why Two Radiators

    Therefore aircooled alternators are rarely used in vehicles Figure 3: Typical vehicle application radiator bottom mounted EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 6: Installation

    Please also note that in spite of the automatic oil pressure sensor it is still essential that the oil level is checked regularly. Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 7: Instructions For Optimal Sound And Vibration Insulation

    Never connect the base of the generating set directly to walls or tanks. Figure 5: Mounting of the Whisper generating set. X = wrong, V = OK EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 8: Air Strainer Element

    Before working (installation) on the system In any case it is necessary to open a hole for read the section safety instructions air inlet! Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 9 Expansion tank Exhaust 1½” AC power output Remote control Fig. 7 Connections Whisper 6 and 10 for mobile applications EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 10: Fuel Supply

    Figure 8: Fuel supply (fuel tank is above the generating set) 1 Fuel return 2 Fuel supply 3 Prefilter / Water separator (optional) 5 Fuel Tank Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 11 5 Fuel tank Figure 10: Fuel line assembly with vertical mounted pump and fuel lift pump mounted in an angle EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 12: Radiator Cooling

    Before starting your generating set for the first time follow the fuel system bleeding procedure in the users manual. Figure 11: Air traps should be avoided Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 13 7 litres optional expansion tank with low level alarm. Figure 13. Alternator cooling system: open expansion tank with overflow pillar. EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...
  • Page 14 When both radiators are flat mounted on the roof, the expansion tanks should be mounted a little higher. (refer to figure 16 detail B). Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 15 Refer to figure 18 air flow side mounted Figure 18: Bottom mounted radiators with shield Figure 20: Side mounted radiator EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 16: Dry Exhaust System

    Figure 23. Ways to prevent water to get in fan control, in order to keep the system as simple as possible. Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 17 When any doubt an extra safe guard could be constructed from steel wire or chain. Figure 24. Mounting bracket in rubber with safe guard EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 18: Electrical Installation (12 Volt)

    Be aware of polarity as some relays has a diode inside and should be connected plus to plus en minus to minus as indicated. Refer to figure 26. Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 19 The above recommendation is not valid for vehicles having the starter battery of the vehicle engine or other auxiliary EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...
  • Page 20 Volt fan on the radiator is recommended. One should realize that the power for the fan must be decucted from the output power of the generating set. Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 21: Ac Power System (230 Volt)

    L1. Of course this is the case motors connected to the system, a motor protection switch when using a Mastervolt Mass Systemswitch. must be installed EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 22: Installation Specifications

    Check if an AC breaker is installed before or after the power source selector. When there is only a circuit Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 23: Technical Data

    * Note that this value must be reduced by the power to drive the cooling fans of the radiators. EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 24: Installation Materials

    50230205 FUEL KIT OPTIONAL INSTALLATION MATERIALS article no description dimensions 50222020 copper fuel pipe 6x8 mm 50220063 fuel hose 8x16 mm Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 25 Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both Figure 29: Installation materials battery and fuel kit EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...
  • Page 26 Same as article no. 50201878, except: article no description 50230303 Radiator cooler AP 300/2 E 24VDC TOTAL 50201868 Radiator cooling kit alternator 24VDC Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 27 INSTALLATION SPECIFICATIONS Figure 30: radiator cooling kit engine, exhaust kit and radiator cooling kit alternator EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...
  • Page 28 Same as article no. 50201879, except: article no description 50230303 Radiator cooler AP 300/2 E 24VDC TOTAL 50201880 Radiator cooling kit engine 24VDC Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 29: Diagrams & Drawings

    4 DIAGRAMS & DRAWINGS LAYOUT GENERATOR CONTROL WITH 230VAC FAN Figure 31: Layout generator control for with 230VAC radiator fan EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 30: Layout Generator Control With 12Vdc Fan

    DIAGRAMS & DRAWINGS LAYOUT GENERATOR CONTROL WITH 12VDC FAN Figure 32: Layout generator control with 12VDC radiator fan Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 31: Layout Generator Control With 24Vdc Fan

    LAYOUT GENERATOR CONTROL WITH 24VDC FAN Optional control for two speeds fans. See chapter 4.7 Figure 33: Layout generator control with 24VDC radiator fan EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 32: Wiring Colours

    DDC > LCP red/green 1,5 mm2 DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 33: Ac Wiring Diagram 230V / 50Hz

    DIAGRAMS & DRAWINGS AC WIRING DIAGRAM 230V / 50HZ Figure 34: AC wiring diagram EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 34: Electrical Diagram Radiator Fan Control 230Vac

    DIMENTION BOX: 270x270x180 MM Figure 36: Electrical diagram fan control using 230V AC radiator fans – with two speeds fans (optional) Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 35: Electrical Diagram Radiator Fan Control 12 / 24 Vdc

    45-35∞C DIMENIONS BOX: 160x160x90 MM Figure 37: Electrical diagram fan control using 12V or 24V DC radiator fans (optional) EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 36: Wiring Diagram Electronic Governor

    50 Hz of the AC The electronic governor system contains two parts: output voltage as a reference. Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...

  • Page 37: Remote Control Panel Drawings

    The remote panel comes in a carton that can be used as a template to drill the mounting hole EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...

  • Page 38: Dimensions

    • height 58.0 cm (22.8’) • 15 meter (45 ft) 8 wire communication cable (included) • weight 240 kg (530 Lbs) Copyright © 2009 Mastervolt / August 2009 / Whisper 6 / 10 - 3000RPM for mobile applications / EN...
  • Page 39 NOTES NOTES EN/ Whisper 6 / 10 - 3000RPM for mobile applications / August 2009 / Copyright © 2009 Mastervolt / Août 2009...
  • Page 40 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 / Fax : + 31-20-6971006 www.mastervolt.com / info@mastervolt.com...

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