Mastervolt whisper 6 ultra Installation Manual
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Mastervolt whisper 6 ultra Installation Manual

Mastervolt whisper 6 ultra Installation Manual

Marine diesel generating set 230v / 50hz
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INSTALLATION MANUAL
WHISPER 6 ULTRA
- 1500 RPM -
Marine diesel generating set 230V / 50Hz
Digital Diesel Control
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
V4 August 2009
www.mastervolt.com

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  • Page 1 INSTALLATION MANUAL WHISPER 6 ULTRA - 1500 RPM - Marine diesel generating set 230V / 50Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V4 August 2009 www.mastervolt.com...

  • Page 2: Table Of Contents

    DC wiring Whisper 6 Ultra ..........................26 Diagram electronic governor ..........................28 AC wiring diagram 230V / 50Hz ........................29 Remote control panel drawings ........................30 Dimensions Whisper 6 Ultra ..........................31 Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...

  • Page 3: Installation

    Never connect the base of the generating set directly to bulkheads or tanks. Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 4: Ventilation

    As an extra precaution, the fitting of a cowl ventilator with a cover box located as high as possible, is recommended. Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 5 Bypass cooling water out Ø19mm (3/4") Bypass cooling water in Ø19mm (3/4") Exhaust hose Ø40mm AC power output Remote control Engine air intake Fig. 2 Connections Whisper 6 Ultra EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 6: Fuel Supply

    Fig. 4 Fuel supply (fuel tank is below the generating set) 1 Fuel return 4 Extra fuel lift pump (optional) 2 Fuel supply 5 Fuel tank 3 Prefilter / Water separator (optional) Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...

  • Page 7: Cooling

    When keel cooling or radiator cooling is applied the system will not be pressurised. A cap without release EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...
  • Page 8 Min. 2" 24" 60cm Fig. 6. Internal cooling system 1 Water level; 2 Water/exhaust separator; 3 Seacock; 4 Waterlock; 5 Air vent; 6 Water strainer; 7 Seacock. Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 9 This leads to immediate engine problems and eventually severe damage! DAMAGE CAUSED BY THE INGRESS OF WATER IN THE ENGINE IS NOT COVERED BY GUARANTEE EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...
  • Page 10 OPEN Fig 10: Wrong siphon breaker hose routing Check the air vent at regular intervals. Open, clean and lubricate the valve as required. Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...

  • Page 11: Exhaust System

    2 Exhaust outlet muffler; 3 Exhaust line Ø 40 mm (1 ”); 4 Goose neck 5 Through-hull exhaust outlet Ø 40 mm (1 ”); 6 Water level. EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...
  • Page 12 ” (40 mm) Ø 1 ” (40 mm) Figure 14: Only after the exhaust / water separator the exhaust hose may have a length of over 7.5 meter Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 13 Figure 15: Water trap in exhaust system WRONG! Figure 16: Water will collect in the hanging bend of the exhaust gas hose and will cause back pressure EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 14: Digital Diesel Control System (12 Volt)

    When a longer generator is ready to use. Refer to fig. 19. distance than 30m / 100ft is required, consult the Mastervolt service department for advice. Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 15 J7 and J18 on the backside of the local control panel. See fig. 22. To do so, remove this bypass connection and then replace it by EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 16: Ac Power System (230 Volt)

    It is absolutely essential that each and every circuit in the charger are included in the battery installation kits, art. no. on-board electrical system is properly installed by a 50230210 (70Ah) or 50230220 (160Ah) qualified electrician. Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 17 When a ungrounded DC system or positive grounded DC system is applied the battery negative should not be connected to the main ships ground. EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 18: Installation Specifications

    18 Stop the generating set and check the engine again for leakages of oil, fuel or water. Installation checklist available website: www.mastervolt.com. Commissioning form available website: www.mastervolt.com.. Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...

  • Page 19: Installation Specifications

    Ø 40 mm inner Water lock Ø 40 mm Water/gas separator Ø 40 mm Anti shock mounts Included Battery charger (optional) IVO SMART 12/10; 12V / 10 Amps, 230V/50Hz EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 20: Installation Materials

    Syphon breaker valve 50221001 Male hose connection 3/8x13 50221521 Hose clamps 12-20 mm 50220055 Outboard cooling water hose 12x18.2 mm TOTAL 50230212 AIR VENT KIT 20 mm Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 21 Fig. 22: Installation materials water inlet and air vent * Hose drain should go downwards. Water must flow out freely. Refer to installation manual for proper installation air-vent kit. Faulty installation can cause serious problems EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...
  • Page 22 Water exhaust fumes seperator 40-40-40 50201121 Vibration mounting 25x30 mm M8 50211152 Bolt M8x16 50211465 50211405 Washer 50211445 Lock washer TOTAL 50230204 WATER SEPERATOR KIT 40 mm Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 23 INSTALLATION SPECIFICATIONS WHISPER 6 ULTRA Fig. 23: Installation materials exhaust Whisper 6 Ultra EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...
  • Page 24 + 68060200 battery terminal – 68456902 isolation cap 68456914 isolation cap 79009005 battery switch 250 Amp 6503002508 cable connectors M8x25 TOTAL 50230210 BATTERY INSTALLATION KIT 70 Ah Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 25 Fig. 24: Installation materials battery and fuel Whisper 6 Ultra Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 26: Diagrams & Drawings

    DIAGRAMS & DRAWINGS 3 DIAGRAMS & DRAWINGS DC WIRING WHISPER 6 ULTRA Fig 25: Electrical Diagram control wiring Whisper 6 Ultra Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...
  • Page 27 DDC > LCP 1,5 mm2 DDC > LCP red/green 1,5 mm2 DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 28: Diagram Electronic Governor

    RPM of the engine, because the processor uses the 50 Hz of the AC output voltage as a reference. Figure 26: Diagram electronic governor Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...

  • Page 29: Ac Wiring Diagram 230V / 50Hz

    DIAGRAMS & DRAWINGS AC WIRING DIAGRAM 230V / 50HZ Figure 27: Electrical diagram 230 V AC / 50 Hz EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...

  • Page 30: Remote Control Panel Drawings

    REMOTE CONTROL PANEL DRAWINGS Fig. 28: Whisper remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole Copyright © 2009 Mastervolt / August 2009 / WHISPER 6 ULTRA / EN...

  • Page 31: Dimensions Whisper 6 Ultra

    25 mm2 • battery -: 25 mm2 POWERCABLES ISO 13297 annex A • 3x4 mm2 (not included) REMOTE CONTROL: • 15 meter 8 wire communication cable (included) EN / WHISPER 6 ULTRA / August 2009 / Copyright © 2009 Mastervolt...
  • Page 32 MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 / Fax : + 31-20-6971006 www.mastervolt.com / info@mastervolt.com...

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