Mastervolt WHISPER 6 User Manual

Mobile diesel generating set 230v / 50hz

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USERS MANUAL FOR MOBILE APPLICATIONS

WHISPER 6 /10

- 3000 RPM -

Mobile diesel generating set 230V / 50Hz

Digital Diesel Control

MASTERVOLT

Snijdersbergweg 93,

1105 AN Amsterdam

The Netherlands

Tel.: +31-20-3422100

Fax.: +31-20-6971006

V4 December 2009

www.mastervolt.com

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Page 1 USERS MANUAL FOR MOBILE APPLICATIONS WHISPER 6 /10 - 3000 RPM - Mobile diesel generating set 230V / 50Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V4 December 2009 www.mastervolt.com...
Page 2: Table Of Contents
Oil information ..........................13 2.5.12 Cooling liquid........................... 13 2.5.13 Technical data ..........................14 2.5.14 Wiring codes and colours ........................ 15 2.5.15 Lay outs control wiring........................16 Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 3 Adjusting valve clearance and retightening the cylinder head bolts..........34 5.4.3 Disassembling instructions ......................35 SPARE PARTS LIST ..............................36 MAINTENANCE LOG ................................38 EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 5: Liability
Freight costs to deliver spares by normal mail or carriers is covered under guarantee. Special services like express mail, overnight delivery etc. are not covered. Taxes and EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 6: Identification Plate
Check the settings (voltage, frequency, rpm) when there is any doubt. When this number is available the manufacturer can trace the specifications of the generating set. On the Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 8: Operation
When exposed to abnormal high temperatures in • Keep a fire extinguisher on hand. excess of 400°C an extremely corrosive acid is produced which cannot be removed from the Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 9: Transport, Lifting And Storage
However in this manual there is a list of important parts for maintenance and spare parts as well as a chapter on maintenance and problem solving. EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 10: Components
Water pump of the alternator cooling circuit Fuel lift pump Engine oil filter Alternator temperature switch Fig. 4: Front view main components Whisper 6 and 10 Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 11 Hoist eye rear Expansion tank AC Generator Exhaust 1½” AC power output Remote control Fig. 6: Rear View main components Whisper 6 and 10 EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 12: Generator Control Panel
This current is rectified to charge the battery. The voltage Stop button is regulated at ±14.4V. Display Select button Set button Fig. 9: Digital Diesel remote control panel Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 13: Alarms And Shut Down
We recommend not using water but cooling liquid that is marketed for the use in combustion engines. Cooling liquid protects the engine against frost to minus 25° C. Also it EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 14: Technical Data
Digital remote panel (+15 m cable), fuel filter, fuel lift pump, user and installation manuals Available as option: Installation kits, non earth return (ungrounded), spare part kits Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 15: Wiring Codes And Colours
DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 16: Lay Outs Control Wiring
INFORMATION 2.5.15 Lay outs control wiring Fig 10: Electrical Diagram control wiring Whisper 6 / 10, using a 230V AC radiator fan Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 19: Electrical Diagrams 230 V Ac / 50 Hz
INFORMATION 2.5.16 Electrical diagrams 230 V AC / 50 Hz Fig. 13: Electrical diagram 230V EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 20: Electrical Diagrams Radiator Fan Control
230VAC 230VAC DIMENTION BOX: 270x270x180 MM Fig. 15: Electrical diagram fan control using 230V AC radiator fans – with two speeds fans (optional) Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 21 CU0,75 CU0,75 CU2.5 80-70∞C 45-35∞C DIMENIONS BOX: 160x160x90 MM Fig. 16: Electrical diagram fan control using 12V or 24V DC radiator fans (optional) EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 22: Diagram Electronic Governor (Standard)
50 Hz of the AC more stable frequency and voltage and more power. output voltage as a reference. Fig 17: Diagram electronic governor Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 23: Operation
Fuel valve: open. Starting: Push the start button to initiate the full automatic starting procedure. You can monitor the procedure on the display. EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 24 Switch to an other 230V power source, if available. If producing soot by the exhaust. The engine can even stop. a Mass Systemswitch is installed, this is done automatically. Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 25: Maintenance
Fig. 20 panel) Hold as long as necessary to bleed the system. Retighten the bleed screw when no further air bubbles are expelled. EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 26: Readjustment V-Beltplacing Oil Filter
Check the battery acid level (not applicable when Mastervolt batteries are used). • Check battery terminals for corrosion • Check and readjust V-belt Fig. 23 Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 27: Maintenance Schedule
This method of preservation will be sufficient for 6 months. Repeat steps 2, 3, and 4, every 6 months. Change oil before using the engine again. EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 28: Trouble Shooting
Check capacitor and replace if necessary (refer to special procedures). • Defective diode Check the diode in the rotor and replace (refer to special procedures). Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 29: Engine Faults
Generator AC output voltage is either too high or too low AC VOLTAGE Generator is in overload HIGH CURRENT Output frequency of the generator is too low FREQUENCY EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 30: Trouble Shooting Table Engine
• Temporarily hunting (this will disappear when engine has run in). • Ongoing hunting caused by faulty Replace faulty parts. Contact Mastervolt service department for advice electronic governor Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 31 • Insufficient intake air. Check intake air paths and filter, clean and • Choked air filter. replace if necessary. • Fuel injector faulty. Replace injector. EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 32: Warnings
● Motor RPM suddenly rises or drops. ● Unusual noise comes from generating set. ● Exhaust gases suddenly colour dark. ● Engine failure warning light is on Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 33: Special Procedures Alternator
A healthy diode will indicate a very high resistance (infinity) in the reverse direction, and EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 34: Special Procedures Engine
Check after each adjustment that the valves do not move up and down when turning the crank craft about 20 degrees clockwise and counter clockwise of T.D.C Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 35: Disassembling Instructions
Test the generating set first outside its capsule and check very carefully for leakages before putting it back in its enclosure. Figure 30: exploded view sound shield Whisper 6 / 10 EN / Whisper 6 / 10 for mobile applications / December 2009 / Copyright © 2009 Mastervolt...
Page 36: Spare Parts List
50204037 Gasket rocker cover for Whisper 10 (**) 50230003 Air strainer element More extensive parts list on the internet: MASTERVOLT.COM (fast moving parts) Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 38: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG first service after 50 hours: hour counter: remarks next service (every 150 hours) hour counter: Copyright © 2009 Mastervolt / December 2009 / Whisper 6 / 10 for mobile applications / EN...
Page 40 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 Fax : + 31-20-6971006 Email : info@mastervolt.com...

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Whisper 10

Mastervolt WHISPER 6 User Manual

1 Introduction

2 Information

3 Operation

4 Maintenance

5 Trouble Shooting

6 Spare Parts List

Maintenance Log

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