Carburetor - Dolmar PS-35 C Repair Manual

08 CARBURETOR

2
ON
1
Removing the intake manifold and
carburetor
CAUTION: Completely empty the fuel tank
before disassembling the carburetor!
Remove cover.
Move combination switch 1 to safety position.
Unscrew 2 screws 2.
Remove the air fi lter and intake manifold 3.
Pull the fuel lines and pulse line from the
carburetor.
CAUTION: There is fuel in the line. Catch
escaping fuel with a cloth.
Remove the carburetor and throttle linkage.
Note: When reassembling, engage the
linkage in the marked hole (arrow).
Repair Manual PS-35
3
ON
Removing the intermediate fl ange
Disengage the combination switch 1.
Remove the front handle to simplify pulling off
the cylinder.
Unscrew the spark plug.
Completely unscrew cylinder head bolts.
Turn the fl ywheel so that the magnets are
NOT on the ignition armature.
Pull the cylinder, intermediate fl ange and
ignition armature up and off.
Assembly
Note: Carefully remove old cylinder base
gasket fragments! When assembling, install
a new cylinder base gasket. The gasket tab
must point towards the outlet side.
4
Before assembly, coat the cylinder path and
piston with oil.
Push assembly tool 6 under the piston.
Position the opening on the piston ring to the
piston ring lock.
Press the piston ring together using piston ring
clamp 5.
Carefully push the cylinder onto the piston.
Let the piston ring clamp slide down with it.
Remove the assembly tool and piston ring
clamp and push the cylinder all the way down.
Make sure that red fuel line 7 stays in the
carburetor compartment.
5
6
7
18