Table Of Contents - SHERCO 2015 450 SEF-R Workshop Manual

Table of Contents

FOREWORD .................................................................................................................................................................................................... 4

ENGINE TOOLS LIST 450 SEF-R..................................................................................................................................................................... 5

TECHNICAL SPECIFICATIONS ........................................................................................................................................................................ 6

• ENGINE ......................................................................................................................................................................................................................... 6

• CHASSIS ....................................................................................................................................................................................................................... 7

FACTORY SETTINGS ...................................................................................................................................................................................... 8

• FORK ............................................................................................................................................................................................................................ 8

• SHOCK ABSORBER ........................................................................................................................................................................................................ 9

OPERATIONS REQUIRING THE REMOVAL, OR NOT, OF THE ENGINE ............................................................................................................ 10

REMOVING/INSTALLING THE ENGINE .......................................................................................................................................................... 11

• REMOVING THE ENGINE .............................................................................................................................................................................................. 11

• INSTALLING THE ENGINE IN THE FRAME ..................................................................................................................................................................... 12

REMOVING THE ENGINE .............................................................................................................................................................................. 13

• PREPARATION ............................................................................................................................................................................................................. 13

• REMOVING THE CYLINDER HEAD COVER ..................................................................................................................................................................... 13

• POSITIONING THE ENGINE AT TOP DEAD CENTER ........................................................................................................................................................ 13

• REMOVING THE CAMSHAFT ........................................................................................................................................................................................ 14

• REMOVING THE DISTRIBUTION TENSIONER ................................................................................................................................................................ 14

• REMOVING THE DRIVE CHAIN ...................................................................................................................................................................................... 14

• REMOVING THE CYLINDER HEAD ................................................................................................................................................................................. 15

• REMOVING THE CYLINDER .......................................................................................................................................................................................... 15

• REMOVING THE PISTON .............................................................................................................................................................................................. 15

• REMOVING THE IGNITION COVER ................................................................................................................................................................................. 15

• REPLACING THE STATOR AND THE ENGINE SPEED SENSOR......................................................................................................................................... 16

• REMOVING THE ROTOR ............................................................................................................................................................................................... 16

• REMOVING THE ELECTRIC STARTER ............................................................................................................................................................................ 16

• REMOVING THE CLUTCH ............................................................................................................................................................................................. 17

• REMOVING THE WATER PUMP HOUSING ...................................................................................................................................................................... 17

• REMOVING THE CLUTCH HOUSING .............................................................................................................................................................................. 17

• REMOVINGTHE WATER PUMP OILSEAL AND THE BEARING SEAL .................................................................................................................................. 18

• REMOVING THE CLUTCH BELLHOUSING ...................................................................................................................................................................... 18

• REMOVNG THE FREEWHEEL SPROCKET ...................................................................................................................................................................... 19

• REMOVING THE OIL PUMP ........................................................................................................................................................................................... 19

• CHANGING THE OIL PUMP ........................................................................................................................................................................................... 19

• REMOVING THE INDEX SHIM ....................................................................................................................................................................................... 19

• SEPARATING THE CENTRAL CRANKCASES .................................................................................................................................................................. 20

• REMOVING THEGEARBOX ............................................................................................................................................................................................ 20

• REMOVING THE CRANKSHAFT ..................................................................................................................................................................................... 20

450 SEF-R