Saunier Duval ThemaPLUS CONDENS F 30 E Instructions For Use Installation And Servicing
  1. Manuals
  2. Brands
  3. Saunier Duval Manuals
  4. Boiler
  5. ThemaPLUS CONDENS F 30 E
  6. Instructions for use installation and servicing

Saunier Duval ThemaPLUS CONDENS F 30 E Instructions For Use Installation And Servicing

Condensing boiler + accumulated hot water
Hide thumbs
Table of Contents

Advertisement

Quick Links

CONDENSING BOILER + ACCUMULATED HOT WATER

Instructions for use

ThemaPLUS CONDENS F 30 E

Advertisement

Table of Contents
loading

Related Manuals for Saunier Duval ThemaPLUS CONDENS F 30 E

Summary of Contents for Saunier Duval ThemaPLUS CONDENS F 30 E

  • Page 1: Instructions For Use

    CONDENSING BOILER + ACCUMULATED HOT WATER Instructions for use Installation and servicing ThemaPLUS CONDENS F 30 E...

  • Page 2: Table Of Contents

    General points .................2 Documents ................2 Safety ..................2 Gas Leak or Fault ................2 Safety regulations and recommendations ..........2 Guarantee / Responsibility ............3 Appliance use ................4 Servicing .................4 Recycling .................4 Appliance use ................6 Control panel ..................6 Display ....................6 Commissioning ..................7 Temperature adjustment ..............7 Adjustment of the time and day of the week ........7 Heating programme adjustment ............8 “Boost”...

  • Page 3: General Points

    • Do not use any aerosols, solvents, abrasive cleaner, detergents with Saunier Duval has specially designed chlorine, paint, glue, etc. near the different accessories for your appliance appliance. Under unfavourable depending on your installation.

  • Page 4: Guarantee / Responsibility

    Saunier Duval. We, Saunier Duval, undertake to repair or IMPORTANT: The appliance serial number...

  • Page 5: Appliance Use

    Saunier Duval. This guarantee is in addition to your statutory and other legal rights, which will not be excluded or diminished by the return of the guarantee registration card. 5 Appliance use Saunier Duval’s appliances are...
  • Page 7 8 Appliance use Control panel time/ prog Legend Operating indicator On/Off switch Display Heating temperature adjustment Operating mode selection Cover DHW temperature adjustment Display 1 2 3 4 5 6 7 Legend Selected operating mode Fault code value display, installation / Current operating mode customer service menu Heating pressure display...

  • Page 8: Commissioning

    Commissioning 8.4.2 Heating temperature adjustment • Make sure that: • Push – or + on the side to adjust - the boiler is connected to the electrical the water temperature of the central supply, heating. - the gas service cock is open. The ECO symbol remains until 49°C.

  • Page 9: Heating Programme Adjustment

    Heating programme adjustment Comment: this function can only be activated in the “DHW + heating • Push MODE until the symbol ► programme” operating mode appears opposite “prog”. Programme adjustment starts on day 1. • Press on the “prog” side for 5 •...

  • Page 10: Fault Finding

    10 Fault finding Warning ! Never try to service or repair the appliance If there is a fault, then a fault symbol by yourself and only start the appliance displays and the operating indicator on the once a skilled professional has repaired control panel flashes red.

  • Page 11: Frost Protection

    11.2 Installation frost protection destination. To obtain service, please call your installer or Saunier Duval service. • If you leave home for a few days, select the minimum heating temperature on...
  • Page 12 Installation and servicing Index Comments on the instructions ..........13 Appliance description ............13 Data label ..................13 Mandatory WARNING for EEC countries .........13 Block diagram ..................14 Appliance location ..............15 Safety instructions and regulations ........15 Safety instructions ................16 Regulations ..................16 Appliance installation ............17 Recommendations before mounting ..........17 Dimensions ..................18 List of delivered equipment ..............18...
  • Page 13 Gas conversion ..............32 Maximum power setting ..............32 Reactivation ..................33 Fault finding ................34 Control / Commissioning ............36 User information ..............36 Spare parts ................36 Servicing ................36 14.1 Casing ....................36 14.2 Removable plate / Silencer ..............37 14.3 Condensate trap ................37 14.4 Hydraulic block .................38 14.5 Combustion block ................40 Remplacement of parts ............42 15.1 Hydraulic block .................42...

  • Page 14: Comments On The Instructions

    0086. without permission, in writing, from The CE mark on this appliance shows Saunier Duval. Any alteration that is not approved by Saunier Duval could compliance with: invalidate the warranty and could also...
  • Page 15 Block diagram...

  • Page 16: Appliance Location

    Gas Installations» and the current ETCI important that no alteration is made to the rules. appliance, without permission, in writing, from Saunier Duval. • Make sure you keep an appropreate Any alteration not approved by Saunier distance between the sides of the Duval, could invalidate the certification,...
  • Page 17 Safety instructions • Disconnect the appliance from the mains power supply with the socket or If the gas pressure at the input of the the double-pole switch (with a minimum appliance is outside the range specified, gap of 3mm for both poles). you shall not start the appliance.

  • Page 18: Appliance Installation

    flow rate is indicated in the in accordance with the Institute of Gas chapter “Technical Data” at the end of this Engineers document IGE/UP/7/1998. If instruction manual. in doubt seek advice from the local gas undertaking or Saunier Duval.
  • Page 19 The piping route should be designed in heating systems. Examples are Sentinel such a way that it avoids any air locks X100 Fernox or Salamander corrosion and make purging of gas from the system guard inhibitor. easier. Bleeders should be placed at each high point of the system as well as on any Dimensions radiators.
  • Page 20 • Chose the location of the appliance. Gas and water connection See chapter “Appliance location”. • Before undertaking any operation, The hanging bracket will be adapted to carefully clean the pipes with an the features of the bearing wall and will appropriate product in order to remove have to take into account the weight of the impurities such as filings, welds,...
  • Page 21 Legend Connection pack: Hanging bracket Pressure test point Heating pipe: angular bush to weld Ø Gasket + limiter pack: 22 + nut 3/4" (x2) Flat gasket (x2) Gasket 3/4" (x3) Cold water flow limiter Cold water inlet pipe: angular bush to Gasket 3/4"...
  • Page 22 Connection to the condensate 5.6.2 Condensate drain trap 5.6.1 Filling of the condensate trap Legend Condensate trap retaining clips Condensate trap Condensate outlet Legend Outlet siphon Condensate trap Filling trap • Connect the condensate outlet (3) to a Expansion vessel valve discharge system leading to the sewer.
  • Page 23 Flue connection Different flue outlet configurations can be carried out. • Consult your supplier for more information about the other possibilities and associated accessories. Warning! You can only use flue 44mm / 1 M accessories approved for the ThemaPLUS CONDENS. •...
  • Page 24 5.7.1 Horizontal concentric flue Position of the flue Position Ø 60/100 terminal (C13 type installation) Horizontal flues directly below an opening, air brick, opening windows above an opening, air brick, opening windows horizontally to an opening, air brick, opening windows below gutter, drain/soil pipe below eaves below a balcony or car port...
  • Page 25 5.7.2 Vertical concentric flue This value is reached with 2 elbows, the Ø 60/100 separator and the maximum duct length (C33 type installation) (L1+L2) of 40 m. Every time an extra 90° elbow is used (or 2 off 45°), the length (L) should be redu- ced by 2 m.
  • Page 26 • Open the installer connection side (2) to 5.8.4 External controls connection carry out the electrical connections. 5.8.2 Connection to the PCB 30 mm max. Legend Terminal block Electrical wires Sheath Warning ! When connecting electrical cables to the terminal block on the PCB: •...
  • Page 27 Wiring diagram...
  • Page 28 Legend Ignition module Water flow sensor Ignition and control electrode Water pressure sensor Heating return thermistor Three way valve Overheat thermostat Heating flow thermistor Pump DHW temperature sensor User interface Storage vessel On/Off switch Gas valve Fuse Main board Thermal fuse...

  • Page 29: Specific Adjustments

    6 Commissioning 7 Specific adjustments • Slide the switch until the “I” symbol Heating circuit adjustment appears.The display and operating This flow rate will be adjusted according to mode indicator light up: the boiler is the system calculations. ready to run. When it is delivered, the (1) integrated •...
  • Page 30 Output/pressure curve 1000 1400 Heating circuit flow rate (l/h) Legend Speed II By-pass fully shut Open 1/2 turn Open 1 turn Speed I By-pass fully shut Open 1/2 turn Open 1 turn...
  • Page 31 Access to the boilers technical Do as follows: data (for professional and After • Press for more than 3 seconds on Sales Service use only) the “MODE” key to access the setting The access to the boilers technical data menu. allows you to make some adjustments and •...
  • Page 32 COD menus following would only be used by After Sales Service Engineers. COD. 23 select product code Select a value between 0 and 199. set the offset on the Select a value between 0 and 99 (99 = 990 rpm). COD.

  • Page 33: Draining Of The Appliance

    8 Draining of the appliance Heating circuit • Turn on the drain cock (1) provided at the system low point. • Provide an air intake by opening a radiator bleed screw. Legend Plug Test point Maximum power setting screw. • Take off cap (1) then insert a sampling tube in the test point (2) in the flue system.
  • Page 34 9.1.2 Setting from G31 to G20 • Turn the screw (3) 2 full turns anticlockwise. • Wait for about 2 minutes in order to read a stabilized CO2 value. • Progressively adjust the setting in order to obtain the CO2 value in G20 shown Legend in the chart below.
  • Page 35 SAUNIER DUVAL’s After boiler and noise of water chute inside the Sales Service. radiators could appear.

  • Page 37: User Information

    11 Control / Commissioning spare parts from SAUNIER DUVAL should be used when repairing and servicing the Once the appliance is installed, check appliance. whether it runs: • Only use original spare parts. • Start the appliance according to the •...
  • Page 38 14.2 Removable plate / Silencer 14.3 Condensate trap Legend Condensate trap retaining clips Legend Condensate trap Upper silencer Condensate outlet Upper silencer retaining screw Outlet siphon Lower silencer Removable plate • Drain the filling siphon of the condensate trap (see chapter on “Filling 14.2.1 Removable plate the condensate trap”).
  • Page 39 14.4 Hydraulic block...
  • Page 40 Legend Automatic air vent Discharge pipe retaining clip Pump retaining screw DHW exchanger retaining screw Pump Heating safety valve retaining clip Discharge pipe Discharge valve Flow sensor retaining clip Heating safety valve Flow sensor Filling tap Flow sensor retaining clip Heating pressure sensor retaining clip Cold water filter retaining clip Discharge retaining clip...
  • Page 41 14.5 Combustion block Legend Burner unit retaining screws Ignition and control electrode Gasket Gas valve connector Burner Gas pipe Burner unit Fan connector Burner unit retaining nuts Ignition and control electrode retaining Heat exchanger screw Resistance Ignition and control electrode Thermal fuse connector connector...
  • Page 42 14.5.1 Dismantling the burner unit • Progressively tighten the 4 nuts (5) diagonally. • Remove the silencer (see chapter on • Replace the silencer. “Maintenance”). • Connect the gas pipe (10) with a new • Disconnect the ignition and control gasket to the burner unit (4).
  • Page 43 15 Remplacement of parts Warning! • Ensure boiler is drained before • Before starting the remplacement of replacing any hydraulic components, parts, read carefully the chapter “Safety refer to chapter «Draining of the instructions”. appliance». 15.1 Hydraulic block...
  • Page 44 Legend Automatic air vent Discharge pipe retaining clip Heating pump retaining screw DHW exchanger retaining screw Pump Heating safety valve retaining clip Discharge pipe Discharge valve Flow sensor retaining clip Heating safety valve Flow sensor Filling tap Flow sensor retaining clip Heating pressure sensor retaining clip Cold water filter retaining clip Discharge retaining clip...
  • Page 45 • Remove the 3-way valve (24). • Remove the discharge valve (19). • Fit the new 3-way valve by repeating • Fit the new discharge valve by the operations in reverse. repeating the operations in reverse. 15.1.7 Discharge valve 15.1.8 DHW safety valve •...
  • Page 46 Legend Heat exchanger retaining screw Gasket Heat exchanger retaining plate Heat exchanger retaining screw Heat exchanger retaining screw Gas valve Burner Gas pipe Burner unit retaining nuts Ignition and control electrode Fan connector connector Heating pipes retaining clips Burner unit Condensate trap pipe Fan retaining screw Heat exchanger retaining plate...
  • Page 47 15.2.5 15.3 Expansion vessel / Storage vessel • Remove the gas valve (15) (see previous paragraph). • Remove the fan connector (18). • Loosen the 4 screws (8) located on the burner unit (7). • Remove the fan (7). • Screw the new fan to the burner unit (7).
  • Page 48 “Technical Data”) through the pressure Circlip Gasket test point (8) and adjust if necessary. Sight glass • After fitting a new expansion vessel, fill Gasket and purge the appliance or installation Spring leaf if necessary. 15.4.1 Ignition module 15.3.2 Storage vessel •...
  • Page 49 15.5 Control panel 15.5.2 User interface PCB 15.5.1 Main PCB Legend User interface retaining clips Main PCB harness User interface PCB Legend User interface retaining screws Hydraulic harness connector Combustion harness connector • Push on the 2 retaining clips (1) to Main PCB harness connector release the user interface.

  • Page 51: Technical Data

    16 Technical data Boiler type C13, C33, C53 Description Unit ThemaPLUS CONDENS F 30 E Gas category 2EH 3P Heating Heating output at 80°C/60°C (P) 8.4 - 23.6 Efficiency calculated on net calorific value at 96 - 97.9 80/60°C Heating output at 50°C/30°C (P) 9.3 - 25.8...
  • Page 52 Description Unit ThemaPLUS CONDENS F 30 E Combustion Fresh air flow rate (1013 mbar - 0°C) m3/h 35.2 Flue outlet flow rate 12.5 Flue outlet temperature at 80°C/60°C °C Flue outlet temperature at 50°C/30°C °C Values of product outlet (measured on nominal heating output with G20 reference gas): mg/kWh 22.5...
  • Page 54 Saunier Duval, Nottingham Road Belper,Derbyshire DE56 1JT Tel. 00 44 (0)1773 525914 Fax. 00 44 (0)1773 828070 www.saunier-duval.co.uk...

Table of Contents