Hide thumbs Also See for 300LT:

Advertisement

MAINTENANCE MANUAL EXTRA 300LT
Chapter
01-00-00
01-00-01
01-00-02
01-10-00
PAGE DATE: 15. October 2014
Table of Contents
Title
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Trade Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TEMPORARY REVISION
N° 0D702-TR-08-20141015
CHAPTER
1
PAGE
2

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 300LT and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Extra 300LT

  • Page 1 MAINTENANCE MANUAL EXTRA 300LT Table of Contents Chapter Title 01-00-00 GENERAL ........3 01-00-01 Related Documents .
  • Page 2: General

    GENERAL MAINTENANCE MANUAL EXTRA 300LT Weight and Balance Data Sheet and associated papers • Equipment list • Engine: Lycoming AEIO-580-B1A incl.: Christen Inverted Oil System Operaton and Installation Manual AEIO-580 • (P/N:60297-32) Maintenance and Overhaul Man. AEIO-580 • (P/N: LMO-AEIO-580) Service Letters, Bulletins and Instructions INDEX •...
  • Page 3: General

    GENERAL MAINTENANCE MANUAL EXTRA 300LT Service Bulletins (refer to Lycoming Service Letters, Bul- • letins and Instructions INDEX) Manufacturer: Champion Aerospace LLC 1230 Old Norris Road Liberty, South Carolina , USA 29657 Magneto Start Booster: SlickSTART SS1001 Operation, Maintenance and •...
  • Page 4: Page Date: 15. October

    MAINTENANCE MANUAL EXTRA 300LT Artex ME406 ELT Description, Operation, Installation and Maintenance • Manual ME406 and ME406HM ELT (P/N: 570-1600) Manufacturer: Artex Aircraft Supplies P.O. Box 1270 Canby, Oregon 97013 Aspen EFD1000/500 System Installation Manual #900-00003-001(Rev. G) • ICA Document #900-00012-001(Rev. D) •...
  • Page 5 MAINTENANCE MANUAL EXTRA 300LT Other Vendor Equipment (Vendor publication should be obtained directly from the vendor.) Operation- and Installation Manuals • Service Bulletins • 01-00-02 Trade Marks Even when the brand names used in this manual are not marked as registered trade-marks, this does not mean, that these names are free in the sense of trademark legislation.
  • Page 6 MAINTENANCE MANUAL EXTRA 300LT 01-10-00 SAFETY To keep the security risks during the execution of the inspection and maintenance work as low as possible, observe the following points: Inspection and maintenance work has to be carried out only • by qualified and authorized personnel.
  • Page 7: Table Of Contents

    MAINTENANCE MANUAL EXTRA 300LT Table of Contents Chapter/Figure Title 05-00-00 GENERAL ........3 05-10-00 TIME LIMIT COMPONENTS .
  • Page 8: Recommended Replacement Times

    TIME LIMIT COMPONENTS MAINTENANCE MANUAL EXTRA 300LT 05-10-03 Recommended Replacement Times It is recommended to replace the items shown in the follow- ing schedule at the times indicated. The times may be modified by the respective national authorities. Item Replace...
  • Page 9: Scheduled Maintenance Checks

    SCHEDULED MAINTENANCE CHECKS MAINTENANCE MANUAL EXTRA 300LT 05-20-04 Maintenance Checks Schedule The maintenance checks described in this chapter include all the scheduled checks which must be performed. Use the following schedule and the lubrication charts (figures 2-4). Date: Inspector: Mechanic: Serial No.:...
  • Page 10 SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Mechanic: Serial No.: Inspections Engine compartment (Refer to latest edition of Textron Lycoming Operator´s and Maintenance Manual and SB's, Slick Magneto Maintenance and Overhaul Manual and SB's. Ground magneto primary circuit before...
  • Page 11 SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Serial No.: Mechanic: Inspections 15 Clean and flush the Inverted Oil System with a suitable petroleum solvent, such as Varsol according to Lycoming Operator’s and Maintenance Manual. O O 16 Service engine with recommended lubricating oil in accord- ance with chapter 12-10-04.
  • Page 12 SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Serial No.: Mechanic: Inspections O 25 Inspect ignition harness for general condition, free from fraying or chafing and insulators for high tension leakage and continuity. O 25 If Plane Power alternator installed: Remove drive belt and turn alternator rotor to check condition of bearings for abnormal noise or roughness.
  • Page 13 SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Serial No.: Mechanic: Inspections O 37 Inspect all interior exhaust areas for blockage, restrictions, dents or protrusions into the exhaust flow path. O 38 Inspect muffler, heat exchanger for general condition.
  • Page 14 9 Visually inspect steel tube construction in the area of hori- zontal stabilizer attachment brackets for cracks. In case of doubt remove horizontal stabilizer and use a dye check penetrant. In case cracks are found contact EXTRA- Flugzeugproduktions- und Vertriebs- GmbH for repair advice.
  • Page 15 SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Serial No.: Mechanic: Inspections O 11 Inspect wooden longerons for damage. O 12 Clean and lubricate canopy hinges and latching mechanism. O 13 Inspect breather line for obstructions and security.
  • Page 16: Safety

    MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Mechanic: Serial No.: Inspections Instruments 1 Inspect panel mounting for security and safety. 2 Check operation, mounting, and wiring of switches for condition and safety. 3 Check automatic circuit breaker mounting and wiring for condition and safety.
  • Page 17: Page Date: 15. October

    4 Check landing light for function. 5 Aircraft conforms to specifications of respective authority 6 All required airworthiness directives complied with. 7 All EXTRA mandatory Service Bulletins complied with. 8 All vendor Service Bulletins and Service Letters complied with. 9 Check for proper flight manual.
  • Page 18 MAINTENANCE MANUAL EXTRA 300LT Inspector: Date: Mechanic: Serial No.: Inspections Tail-wheel landing gear O 1 Inspect glass fibre spring visually for dents, cracks and delaminations. O 2 Inspect mounting bolts and nuts for fretting, wear, damage, stretch and proper torque.
  • Page 19: Unscheduled Maintenance Checks

    MAINTENANCE MANUAL EXTRA 300LT 05-50-00 UNSCHEDULED MAINTENANCE CHECKS Unscheduled checks are only performed following abnor- mal events, which could possibly have caused damage to the aircraft or impaired the airworthiness. I M P O R T A N T In case of abnormal events or any exceedance of given limitations (load factor, never exceed speed, etc.) the...
  • Page 20: Engine Fire

    UNSCHEDULED MAINTENANCE CHECKS MAINTENANCE MANUAL EXTRA 300LT 05-50-03 Engine Fire IMPORTANT If a fire extinguisher has been used, clean engine mount and accessories immediately to prevent corrosion. For damage evaluation consult the manufacturer, before the aircraft is put back into service.
  • Page 21: Lightning Strike

    UNSCHEDULED MAINTENANCE CHECKS MAINTENANCE MANUAL EXTRA 300LT 05-50-04 Lightning Strike In the event of a lightning strike in flight or on ground check the following: Date: Inspector: Mechanic: Serial No.: Inspections O 1 Check engine according to Lycoming Service Bulletin 401.
  • Page 22 MAINTENANCE MANUAL EXTRA 300LT 28-10-01 Center Tank Removal/Installation Remove the main fuselage cover (refer to chapter 53-00- 03). Remove the front seat as per chapter 25-10-01. Remove wing as per chapter 57-00-01. Drain the fuel system as per chapter 12-10-02.
  • Page 23 MAINTENANCE MANUAL EXTRA 300LT 6 Clean sealing surfaces mechanically and with Acetone. 7 Install in reverse sequence of removal after applying 3M Brand Fuel Resistant Coating 776 (3M, St. Paul, USA) for sealing to both sides of the sealing ring.
  • Page 24 MAINTENANCE MANUAL EXTRA 300LT Table of Contents Chapter/Figure Title 77-00-00 GENERAL ........3 Figure 1 Engine Sensor Locations .
  • Page 25 MAINTENANCE MANUAL EXTRA 300LT 77-10-22 Sense Line Engine Compartment Removal/Installation 1 Remove cowling per Chapter 71. 2 Remove clamps if applicable. 3 Disconnect the sense line from the fittings. 4 Remove the sense line. 5 Install in reverse sequence of removal. Torque sense line fittings with 15.3 to 16.9Nm (135 to 150 inch lbs.) and apply...
  • Page 26 Refer to the MVP-50P documentation of Electronics Inter- national Inc. (see Chapter 1) for detailed information about features. The following features are not available in the configuration installed in the EXTRA 300LT: External dimmer potentiometer • External warning and caution light •...
  • Page 27 MAINTENANCE MANUAL EXTRA 300LT EA-96102.49 RC Allen RCA2600 EA-9D102.51 Intercom NAT AA 83 (up to SN LT019) EA-9D102.51A Intercom NAT AA 83 (from SN LT020) EA-9D102.52 Sheet 1 Digital Indication MVP-50P (up to SN LT019) EA-9D102.52A Sheet 1 Digital Indication MVP-50P (from SN LT020) EA-9D102.52 Sheet 2...
  • Page 28 EXTRA MAINTENANCE MANUAL EXTRA 300LT PAGE DATE: 15. OCTOBER 2014 TEMPORARY REVISION CHAPTER 91 N° 0D702-TR-08-20141015...
  • Page 29 EXTRA MAINTENANCE MANUAL EXTRA 300LT PAGE DATE: 15. OCTOBER 2014 TEMPORARY REVISION CHAPTER 91 N° 0D702-TR-08-20141015...
  • Page 30 EXTRA MAINTENANCE MANUAL EXTRA 300LT PAGE DATE: 15. OCTOBER 2014 TEMPORARY REVISION CHAPTER 91 N° 0D702-TR-08-20141015...
  • Page 31 EXTRA MAINTENANCE MANUAL EXTRA 300LT PAGE DATE: 15. OCTOBER 2014 TEMPORARY REVISION CHAPTER 91 N° 0D702-TR-08-20141015...

Table of Contents