GENERAL MAINTENANCE MANUAL EXTRA 300LT Weight and Balance Data Sheet and associated papers • Equipment list • Engine: Lycoming AEIO-580-B1A incl.: Christen Inverted Oil System Operaton and Installation Manual AEIO-580 • (P/N:60297-32) Maintenance and Overhaul Man. AEIO-580 • (P/N: LMO-AEIO-580) Service Letters, Bulletins and Instructions INDEX •...
GENERAL MAINTENANCE MANUAL EXTRA 300LT Service Bulletins (refer to Lycoming Service Letters, Bul- • letins and Instructions INDEX) Manufacturer: Champion Aerospace LLC 1230 Old Norris Road Liberty, South Carolina , USA 29657 Magneto Start Booster: SlickSTART SS1001 Operation, Maintenance and •...
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MAINTENANCE MANUAL EXTRA 300LT Other Vendor Equipment (Vendor publication should be obtained directly from the vendor.) Operation- and Installation Manuals • Service Bulletins • 01-00-02 Trade Marks Even when the brand names used in this manual are not marked as registered trade-marks, this does not mean, that these names are free in the sense of trademark legislation.
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MAINTENANCE MANUAL EXTRA 300LT 01-10-00 SAFETY To keep the security risks during the execution of the inspection and maintenance work as low as possible, observe the following points: Inspection and maintenance work has to be carried out only • by qualified and authorized personnel.
TIME LIMIT COMPONENTS MAINTENANCE MANUAL EXTRA 300LT 05-10-03 Recommended Replacement Times It is recommended to replace the items shown in the follow- ing schedule at the times indicated. The times may be modified by the respective national authorities. Item Replace...
SCHEDULED MAINTENANCE CHECKS MAINTENANCE MANUAL EXTRA 300LT 05-20-04 Maintenance Checks Schedule The maintenance checks described in this chapter include all the scheduled checks which must be performed. Use the following schedule and the lubrication charts (figures 2-4). Date: Inspector: Mechanic: Serial No.:...
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SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Mechanic: Serial No.: Inspections Engine compartment (Refer to latest edition of Textron Lycoming Operator´s and Maintenance Manual and SB's, Slick Magneto Maintenance and Overhaul Manual and SB's. Ground magneto primary circuit before...
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SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Serial No.: Mechanic: Inspections 15 Clean and flush the Inverted Oil System with a suitable petroleum solvent, such as Varsol according to Lycoming Operator’s and Maintenance Manual. O O 16 Service engine with recommended lubricating oil in accord- ance with chapter 12-10-04.
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SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Serial No.: Mechanic: Inspections O 25 Inspect ignition harness for general condition, free from fraying or chafing and insulators for high tension leakage and continuity. O 25 If Plane Power alternator installed: Remove drive belt and turn alternator rotor to check condition of bearings for abnormal noise or roughness.
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SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Serial No.: Mechanic: Inspections O 37 Inspect all interior exhaust areas for blockage, restrictions, dents or protrusions into the exhaust flow path. O 38 Inspect muffler, heat exchanger for general condition.
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9 Visually inspect steel tube construction in the area of hori- zontal stabilizer attachment brackets for cracks. In case of doubt remove horizontal stabilizer and use a dye check penetrant. In case cracks are found contact EXTRA- Flugzeugproduktions- und Vertriebs- GmbH for repair advice.
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SCHEDULED MAINTENANCE CHECKS Maintenance Checks Schedule MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Serial No.: Mechanic: Inspections O 11 Inspect wooden longerons for damage. O 12 Clean and lubricate canopy hinges and latching mechanism. O 13 Inspect breather line for obstructions and security.
MAINTENANCE MANUAL EXTRA 300LT Date: Inspector: Mechanic: Serial No.: Inspections Instruments 1 Inspect panel mounting for security and safety. 2 Check operation, mounting, and wiring of switches for condition and safety. 3 Check automatic circuit breaker mounting and wiring for condition and safety.
4 Check landing light for function. 5 Aircraft conforms to specifications of respective authority 6 All required airworthiness directives complied with. 7 All EXTRA mandatory Service Bulletins complied with. 8 All vendor Service Bulletins and Service Letters complied with. 9 Check for proper flight manual.
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MAINTENANCE MANUAL EXTRA 300LT Inspector: Date: Mechanic: Serial No.: Inspections Tail-wheel landing gear O 1 Inspect glass fibre spring visually for dents, cracks and delaminations. O 2 Inspect mounting bolts and nuts for fretting, wear, damage, stretch and proper torque.
MAINTENANCE MANUAL EXTRA 300LT 05-50-00 UNSCHEDULED MAINTENANCE CHECKS Unscheduled checks are only performed following abnor- mal events, which could possibly have caused damage to the aircraft or impaired the airworthiness. I M P O R T A N T In case of abnormal events or any exceedance of given limitations (load factor, never exceed speed, etc.) the...
UNSCHEDULED MAINTENANCE CHECKS MAINTENANCE MANUAL EXTRA 300LT 05-50-03 Engine Fire IMPORTANT If a fire extinguisher has been used, clean engine mount and accessories immediately to prevent corrosion. For damage evaluation consult the manufacturer, before the aircraft is put back into service.
UNSCHEDULED MAINTENANCE CHECKS MAINTENANCE MANUAL EXTRA 300LT 05-50-04 Lightning Strike In the event of a lightning strike in flight or on ground check the following: Date: Inspector: Mechanic: Serial No.: Inspections O 1 Check engine according to Lycoming Service Bulletin 401.
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MAINTENANCE MANUAL EXTRA 300LT 28-10-01 Center Tank Removal/Installation Remove the main fuselage cover (refer to chapter 53-00- 03). Remove the front seat as per chapter 25-10-01. Remove wing as per chapter 57-00-01. Drain the fuel system as per chapter 12-10-02.
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MAINTENANCE MANUAL EXTRA 300LT 6 Clean sealing surfaces mechanically and with Acetone. 7 Install in reverse sequence of removal after applying 3M Brand Fuel Resistant Coating 776 (3M, St. Paul, USA) for sealing to both sides of the sealing ring.
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MAINTENANCE MANUAL EXTRA 300LT Table of Contents Chapter/Figure Title 77-00-00 GENERAL ........3 Figure 1 Engine Sensor Locations .
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MAINTENANCE MANUAL EXTRA 300LT 77-10-22 Sense Line Engine Compartment Removal/Installation 1 Remove cowling per Chapter 71. 2 Remove clamps if applicable. 3 Disconnect the sense line from the fittings. 4 Remove the sense line. 5 Install in reverse sequence of removal. Torque sense line fittings with 15.3 to 16.9Nm (135 to 150 inch lbs.) and apply...
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Refer to the MVP-50P documentation of Electronics Inter- national Inc. (see Chapter 1) for detailed information about features. The following features are not available in the configuration installed in the EXTRA 300LT: External dimmer potentiometer • External warning and caution light •...
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MAINTENANCE MANUAL EXTRA 300LT EA-96102.49 RC Allen RCA2600 EA-9D102.51 Intercom NAT AA 83 (up to SN LT019) EA-9D102.51A Intercom NAT AA 83 (from SN LT020) EA-9D102.52 Sheet 1 Digital Indication MVP-50P (up to SN LT019) EA-9D102.52A Sheet 1 Digital Indication MVP-50P (from SN LT020) EA-9D102.52 Sheet 2...
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EXTRA MAINTENANCE MANUAL EXTRA 300LT PAGE DATE: 15. OCTOBER 2014 TEMPORARY REVISION CHAPTER 91 N° 0D702-TR-08-20141015...
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EXTRA MAINTENANCE MANUAL EXTRA 300LT PAGE DATE: 15. OCTOBER 2014 TEMPORARY REVISION CHAPTER 91 N° 0D702-TR-08-20141015...
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EXTRA MAINTENANCE MANUAL EXTRA 300LT PAGE DATE: 15. OCTOBER 2014 TEMPORARY REVISION CHAPTER 91 N° 0D702-TR-08-20141015...
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EXTRA MAINTENANCE MANUAL EXTRA 300LT PAGE DATE: 15. OCTOBER 2014 TEMPORARY REVISION CHAPTER 91 N° 0D702-TR-08-20141015...
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