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User Manuals: Extra 300LT Aerobatic Monoplane
Manuals and User Guides for Extra 300LT Aerobatic Monoplane. We have
2
Extra 300LT Aerobatic Monoplane manuals available for free PDF download: Maintenance Manual, Information Manual
Extra 300LT Maintenance Manual (551 pages)
Brand:
Extra
| Category:
Aircrafts
| Size: 13 MB
Table of Contents
Chapter 1 Introduction
11
General
12
Related Documents
12
Trade Marks
16
Safety
17
Chapter 2 How to Use the Service Manual
19
Table of Contents
19
Chapter Set-Up
20
Manual Description
20
Manual Set-Up
20
Page Numbering
21
Layout
22
Notes/Safety Notes
23
Handling
24
Revisions
24
Checklists
25
Service Bulletin
25
Chapter 3 General Description
27
General
28
View EXTRA 300LT
28
Construction
29
Description
29
Flight Control System
29
Brake System
30
Powerplant
30
Electrical System
31
Fuel System
31
Instruments
32
Table of Contents
35
General
36
Operating Time
36
Temperature Limit
36
General
38
Life Limited Components
38
Replacement Time
38
Service Life Limited Components
38
Major Inspection
39
Chapter 5 Time Limits/Maintenance Checks
41
General
42
General
43
Overhaul Schedule
43
Time Limit Components
43
Recommended Replacement Times
44
Time between Inspection
45
25 Hour Inspection - Aircraft
46
25 Hour Inspection - Engine
46
General
46
Scheduled Maintenance Checks
46
Drain and Vent Holes
47
Lubrication Chart 25 Hours
48
Lubrication Chart 50 Hours
49
Lubrication Chart 100 Hours
50
Maintenance Checks Schedule
51
Significant Items Inspection
67
Hard Landing
76
Unscheduled Maintenance Checks
76
Violent Stopping of the Engine (Propeller Strike)
76
Engine Fire
78
Flightline Inspections
79
Lightning Strike
79
Chapter 6 Dimensions and Areas
81
Axes and Planes
82
General
82
Main Data
83
Main Dimensions
83
Wing
83
Elevator
84
Horizontal Tail
84
Rudder
84
Vertical Tail
84
Three-View EXTRA 300LT
85
Chapter 7 Lifting and Shoring
87
Balance Weight
88
Jacking
88
Shoring
89
Shoring the Front
89
Shoring the Tail
90
Chapter 12 Servicing
109
Refueling
111
Replenishing
111
Defueling
113
Fuel Drains
113
Replenishment of Engine Oil
114
Oil Change
117
Replenishment of Brake Fluid
119
Tire Inflation
120
Exterior Cleaning
121
Scheduled Servicing
121
Engine Cleaning
122
Interior Cleaning
122
Removal of Snow and Ice
124
Unscheduled Servicing
124
Chapter 20 Standard Practices - Airframe
126
General
127
Standard Practices Airframe
128
Type of Bolts
128
Width Across Flats for Metric Bolts
130
Torque Values
131
Special Torque Values
132
Coin Tapping
133
Measuring Techniques
133
Flexible Hose
134
Connection Types PA Hoses
136
Control Cables
137
Fittings
137
Control Cables
141
Assembly Instruction
142
Assembly Instruction after Container Shipping
142
General
142
Chapter 21 Air Conditioning
146
Heating
147
Heating System
148
Heating Boxes
149
Inlet Box
149
Distribution Box
150
Main Bowden Cable
150
Distribution Bowden Cable
152
Heating Bowden Cables
155
Chapter 24 Electrical Power
161
Electrical Main Board
163
Electrical System Schematic
164
Battery System
166
DC-Generation
166
Battery
167
Alternator
169
Alternator System
169
Alternator and Accessories
170
Drive Belt
172
Alternator Pulley
175
System Ground
175
Circuit Breaker
176
DC Electrical Load Distribution
176
Relay
177
Subminiature Pushbutton Switch
177
Toggle Switch
177
Chapter 25 Equipment and Furnishings
180
Flight Compartments
181
Front Seat
181
Rear Seat
181
Seat Belts
183
Strap Assembly
183
Shoulder Strap Attachment
184
Tubes for Shoulder Strap Attachment
184
Aircraft Document Bag
185
Chapter 27 Flight Controls
187
Control Surface Deflections
190
Control Rods
191
Control Rod Identification
192
Control Rod Measurement
192
Control Rod Measurement & Rod End Alignment
192
Figure 5
192
Table 1
192
Control Rod Check Hole
193
Figure 7
193
Control Levers and Rods Removal/Installation
194
Figure 9
195
Front Control Stick
195
Front Control Stick Removal/Installation
195
Rear Control Stick
196
Torque Tube
196
Aileron Control
197
Aileron Control
198
Figure 10
198
Ailerons
199
Figure 11
199
Neutral Position of Rear Control Stick
199
Figure 12
200
Neutral Position of Aileron Bellcranks
200
Spade Rigging
201
Rudder Control
202
Figure 14
203
Rudder Control
203
Rudder
204
Bottom Hinge Bellcranks
205
Bottom Hinge Bracket
205
Control Cable
205
Figure 15
206
Rear Pedal Position and Template
206
Figure 16
208
Front Pedal Position and Template
208
Elevator Control
210
Elevator and Trim Tab Control
211
Figure 17
211
Elevator
212
Neutral Position of the Rear Control Stick
213
Trim Tab
214
Figure 19
215
Trim Tab Rigging
215
Chapter 28 Fuel
217
General
218
Figure 1
219
Fuel System
219
Storage
221
Figure 2
222
Storage
222
Acro Tank
223
Center Tank
223
Acro Tank Flop Tube
224
Figure 3
224
Flop Tube Removal/Installation
224
Figure 4
225
Inspection Door Removal/Installation
225
Wing Tank Inspection Door
225
Center Tank Filler Neck
226
Figure 5
226
Wing Tank Outlets
226
Wing Tank Outlets Removal/Installation
226
Filler Neck Sealing Lip
227
Wing Tank Filler Neck
227
Figure 6
228
Filler Neck and Sealing Lip Removal/Installation
228
Ventilation Line
228
Distribution
229
Distribution
230
Figure 7
230
Fuel Selector Valve
231
Figure 8
232
Fuel Selector Valve and Control Rod
232
Figure 9
234
Gascolator
234
Gascolator Removal/Installation
234
Fuel Lines
236
Figure 11
238
Fuel Quantity Transducer (Center Tank)
240
Figure 12
241
Fuel Quantity Transducer (Wing Tank)
241
Removal/Installation
241
Figure 13
242
Float Wire
242
Float Wire Adjustment
242
Figure 14
243
Float Wire Installation
243
Chapter 31 Indication/Recording System
245
Instrument and Control Panels
247
Rear Instrument Panel
247
Rear Switches & Circuit Breakers
248
Rear Instrument Cover Removal/Installation
250
Front Instrument Panel
251
Front Instrument Panel Support (for Garmin G5)
255
Removal/Installation
255
Typical Instrument Attachments
257
Typical Instruments
257
Central Warning Systems
259
Stall Warning System
259
Chapter 32 Landing Gear
261
Landing Gear
262
Wheel Rake and Toe-In
262
Main Landing Gear
263
Top Half of the Mounting Clamp
263
Tail Wheel Fork
265
Wheels and Brakes
267
Brake System
268
Layer Sequence Wheel Fairing
270
Wheel Fairing
270
Chapter 33 Lights
273
Flight Compartment
274
Low Voltage Monitor
274
Navigation/Strobe Light System
276
Landing Light
279
Landing Light System
279
Head Lamp
281
Landing Light Power Supply
281
LED Head Lamp
282
LED Landing Light
282
LED Landing Light System
282
LED Landing Light
283
Chapter 34 Navigation
285
General
286
Flight Environment Data
287
Pitot/Static Drain
287
Pitot/Static System
287
Airspeed Indicator
288
Altimeter
288
Pitot-Static Tube
289
Pitot-Static Tube Attachment Block
289
Attitude and Direction
291
Magnetic Compass
291
Dependent Position Determining
293
Transponder
293
Chapter 51 Standard Practices and Structures - General
295
Access Panel Identification
296
General
296
Access Panel Identification
297
Figure 1
297
Damage Classification
299
Investigation
299
Repair Criteria and Limits
300
Composite Parts
301
Materials
301
Metal Components
306
Aluminium Components
307
Various Components
308
Balancing Mandrels
311
Control Surface Balancing
311
Figure 2
311
Moments
311
Weighing and Determination of Control Surface
311
Figure
312
Determination of Control Surface Moments
313
Figure 3
313
Control Surface Weights and Moments
314
Repair of Reinforced Glass and Carbon Fibre Components
315
Repairs
315
Figure 5
317
Minor Surface Damage
317
Repair of Sandwich Material
317
Curing Cycle Resin L20/SL
319
Figure 6
319
Level Sanding of Surrounding Area
319
Damage of Complete Sandwich
321
Figure 8
321
Repair of Laminates
322
Figure 9
324
Repair of Minor Damage
324
Repair of Spars
326
Structural Repair of Steel Components
326
Painting of Composite Parts
327
Aluminium and Steel Components Refinishing
328
Empennage Attachment Bushings
331
Figure 10
331
Re-Bonding of Bushings
331
Chapter 53 Fuselage
339
Main Fuselage Cover
345
Layer Sequence Main Fuselage Cover
346
Bottom Fuselage Cover
348
Forward View on Bottom Side Firwall
348
Layer Sequence Bottom Fuselage Cover
350
Layer Sequence Cuffs
351
Layer Sequence Tail Fairing
352
Layer Sequence Top Half of the Engine Cowling
353
Up to SN LT040
353
From SN LT041
354
Layer Sequence Bottom Half of the Engine Cowling
355
Up to SN LT040
355
From SN LT041
356
Chapter 55 Stabilizers
358
General
359
Horizontal Stabilizer
360
Layer Sequence Horizontal Stabilizer
360
Layer Sequence Horizontal Stabilizer
361
Horizontal Stabilizer Removal/Installation
363
Elevator
364
Layer Sequence Elevator
364
Layer Sequence Vertical Stabilizer
365
Vertical Stabilizer
365
Vertical Stabilizer Removal/Installation
367
Layer Sequence Rudder
368
Rudder
368
Chapter 61 Propeller
382
General
383
Propeller
384
Controlling
385
RPM Vernier Control Cable Installation
386
Governor
387
RPM Vernier Control Cable
387
Chapter 71 Power Plant
391
Cowling
392
Engine Cowling
392
Landing Light (LED) Disconnection Plug
394
Landing Light (Xenon) Disconnection Plug
394
Up to SN LT040
394
Engine Mount
395
Shock Mounts
397
Air Baffles
399
Chapter 73
410
Throttle Control
411
Throttle Control Cable
412
Clamp Sheet to Clamp Block Distance
413
Rear Throttle Control Lever
415
Front Throttle Control Lever
418
Throttle Control Levers
418
Mixture Control
419
Mixture Vernier Control Cable
420
Clamp Sheet to Clamp Block Distance
421
Mixture Vernier Control Cable Rigging
422
Over-Travel at Mixture Control Unit
422
Fuel Pressure
425
Fuel Pressure Sense Line
425
Fuel Pressure Gauge
426
Sense Line
426
Chapter 77 Engine Indicating
428
Manifold Pressure (MAP)
431
Sintered Bronze Filter Location
431
Manifold Pressure Gauge
432
Sense Line Engine Compartment
432
CHT Sensor
433
Cylinder Head Temperature (CHT)
433
Cylinder Head Temperature Gauge
433
EGT Sensor
434
Exhaust Gas Temperature (EGT)
434
Exhaust Gas Temperature Gauge
434
Electronics International MVP-50P
435
Integrated Engine Instrument Systems
435
Alternate Panel Layout
437
Electronic Data Converter
439
Mounting Sheet
439
Mounting Sheet and MVP-50P Components
440
Fuel Flow Transducer
441
Fuel Flow Transduver
441
Chapter 79 Oil System
451
Christen Inverted Oil System
452
General
452
Inverted Oil System, Normal Flight
453
Inverted Oil System, Inverted Flight
454
Valve Balls
455
Distribution
456
Oil Cooler
456
Fittings
457
Flexible Hoses
457
Oil Cooling System
457
Indicating
458
Oil Pressure
458
Oil Pressure Sensor & Wet Line
459
Oil Pressure Wet Line
459
Engine Fitting
460
Oil Temperature
460
Oil Temperature Gauge
460
Oil Temperature Sensor
460
Oil Temperature Sensor Location
461
General
546
Smoke System up to SN LT010
547
Smoke System from SN LT011
548
Storage
549
Smoke Oil Main Tank
549
Smoke Oil Acro Tank
550
Distribution
551
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Extra 300LT Information Manual (264 pages)
Brand:
Extra
| Category:
Aircrafts
| Size: 3 MB
Table of Contents
Table of Contents
9
Description
11
Specification of Class
11
Manufacturer
11
Technical Data
11
3-View Drawing
11
Main Data
12
Wing
12
Horizontal Tail
12
Elevator
12
Vertical Tail
12
Rudder
12
Engine
13
Propeller
13
Exhaust System
13
Fuel
13
Oil
13
Loading
14
Terminology
14
Secondary Terminology
15
Conversion Table
16
Table of Contents
17
Air Speed (Ias)
19
Cross-Wind Component
19
Engine
19
Fuel
19
General
19
Engine Limitations
20
Acrobatic Category I (1 Seat)
21
Acrobatic Category II (2 Seats)
21
Normal Category and Acrobatic Category III (2 Seats)
21
Propeller
21
Weight and C.g. Envelope
21
Weight Limits
21
Acrobatic Flight
22
Acrobatic Maneuvers
22
Normal Flight
22
Acrobatic Flight
23
Load Factor
23
Normal Flight
23
Aircraft Identification Plate
24
Flight Crew Limits
24
Kinds of Operational Limits
24
Markings and Placards
24
Maximum Operating Altitude
24
Structural Temperature/Colour Limitation
24
Tire Pressure
24
Operating Placards
25
Instrument Markings
30
Kinds of Operation Equipment List
31
Baggage
32
Table of Contents
33
Introduction
35
General
35
General Behaviour in Emergency Situations
35
Operational Checklist
36
Engine Failure During Take-Off Roll
36
Engine Failure Immediately after Take-Off
36
Engine Failure During Flight (Restart Process)
36
Oil System Malfunction
37
Alternator Failure
37
Airspeeds for Emergency Operation
36
Forced Landings
37
Emergency Landing Without Engine Power
37
Precautionary Landing with Engine Power
38
Fires
38
During Start on Ground
38
If Engine Fails to Start
38
Engine Fire in Flight
39
Icing
39
Inadvertent Icing Encounter
39
Manual Bail-Out
39
Unintentional Spin
39
Emergency Exit after Turn over
40
Elevator Control Failure
40
Table of Contents
41
General
43
Airspeeds for Normal Operation
43
Checklist and Procedures
43
Preflight Inspection
44
Checklist Procedures
44
Taxiing the Aircraft
46
Starting Procedures
46
Cold Engines
46
Hot Engines
46
Take-Off Procedure
47
Before Take-Off
47
Take-Off
47
Landing Procedures
48
Descent
48
Approach
48
Before Landing
48
Normal Landing
49
Cruise
48
Climb
48
Go-Around
49
Leaving the Aircraft
49
Shutdown
49
Acrobatic Maneuvers
50
General
50
Maneuvers
50
Spin
52
Noise Characteristics
52
Table of Contents
55
Definitions of Terms
57
General
57
Performance Charts
57
Sample Problem
57
Isa Conversion
59
Airspeed Calibration
60
Stall Speed
61
Take-Off Performance
62
Rate of Climb Performance
64
Time, Distance, Fuel to Climb
65
Range
66
Endurance
67
Cruise Speeds
68
Cruise Performance
69
Time, Distance, Fuel to Descent
70
Landing Performance
71
Table of Contents
73
Aircraft Weighing Procedure
75
General
75
Owners Weight and Balance Record
76
Center of Gravity Calculation (Sample Problem)
77
Sample
79
Weight and Balance Record Sheet
79
Loading Weights and Moments
80
Weights and Moments Limits
81
Equipment List
82
Table of Contents
89
Fuselage
91
The Aircraft
91
Wings
92
Empennage
92
Instrumentation
93
Instrument Panel (Rear Cockpit)
94
Instrument Panel (Front Cockpit)
96
Flight Control System
93
Primary Control System
93
Longitudinal Flight Control System
93
Lateral Flight Control System
93
Directional Flight Control System
93
Secondary Control
93
Landing Gear
96
Seats, Seat Belts
96
Canopy
96
Power Plant
97
Engine
97
Oil System
97
Engine Installation
98
Propeller
98
Throttle
98
Mixture
98
RPM-Control
98
Fuel Selector Valve
98
Exhaust System
98
Fuel System
98
Cabin Environment Control
100
Electrical System
100
Baggage Compartment
102
Landing Light
102
Table of Contents
105
Airplane Inspection Periods
107
Alterations or Repair
107
Introduction
107
Pilot Conducted Preventive Maintenance
107
Ground Handling
108
Servicing
108
Table of Contents
109
Supplements
111
9 Supplements
113
Steerable Tail Wheel
113
Electric Pedal Adjustment
117
Cabin Heating System
121
Accelerometer TL-3424_EXT
125
External Power
131
Digital RPM Indicator
135
Table of Contents
141
Smoke System
143
General
143
Limitations
143
Emergency Procedures
143
Normal Procedures
144
Performance
145
Weight and Balance
145
Description of the System
145
Handling, Servicing and Maintenance
147
Single Seat Canopy
149
Artex Me-406 Elt
153
General
155
Limitations
155
Emergency Procedures
156
Normal Procedures
156
Performance
156
Weight & Center of Gravity
156
System Description
157
909.7 System Description
157
NAT AA83-001 Intercom
161
909.6 Weight & Center of Gravity
157
Self Test Mode
157
Handling, Servicing and Maintenance
158
Switch Operation
157
909.8 Handling, Servicing and Maintenance
158
Self Test
158
Transmitter Test
158
Becker Atc 4401 Transponder
169
General
171
Controls and Indicators
172
Switching on the Unit (Pre-Flight Check)
172
Squawk Selection
173
Flight Operation in Mode a (Transponder Reply Code Only)
175
Flight Operation in Mode A+C (Reply Code and Altitude Code)
175
Squawk Ident
175
Test
175
Configuration Mode
176
Emergency Procedures
176
Important Codes
176
Limitations
176
Normal Procedures
176
Performance
176
Becker Bxp 6401 Transponder
177
General
179
Controls and Indicators
180
Switching on the Unit (Pre-Flight Check)
180
Display
181
Squawk Selection
181
Selftests of the Unit (Bits)
182
Squawk Ident
182
Selection Mode
183
Flight Operation in Mode A/C/S (Reply Code and Altitude Code)
185
Configuration Mode
186
Normal Procedures
186
Performance
186
VFR Code Activation
186
GARMIN GTX 327 Transponder
187
Limitations
186
Emergency Procedures
186
Important Codes
186
Garmin Gtx 328 Transponder
193
General
195
Code Selection
196
Mode Selection Keys
196
Function Display
197
Keys for Other GTX 328 Functions
197
Altitude Trend Indicator
198
Configuration Mode
198
Failure Annunciation
198
Limitations
199
Emergency Procedures
199
Important Codes
199
Performance
199
Normal Procedures
199
Garmin Gtx 330 Transponder
201
General
203
Code Selection
204
Mode Selection Keys
204
Function Display
205
Keys for Other GTX 330 Functions
205
Altitude Trend Indicator
206
Configuration Mode
206
Failure Annunciation
206
Normal Procedures
207
Limitations
207
Emergency Procedures
207
Important Codes
207
Performance
207
Garmin Gnc 420W/Gns 430W
209
General
211
Limitations
211
916.2 Limitations
212
Placards
212
Emergency/Abnormal Procedures
212
Emergency Procedures
212
Abnormal Procedures
212
Normal Procedures
213
Performance
213
Weight & Center of Gravity
213
System Description
213
Key and Knob Functions
213
Default Nav Page
215
916.1 General
212
916.3 Emergency/Abnormal Procedures
212
916.6 Weight & Center of Gravity
213
916.7 System Description
213
Table of Contents
217
ASPEN EFD1000/500 System
218
General
219
Equipment Configuration
220
Limitations
220
Placards and Decals
220
System Description
222
Emergency Procedures
222
General
222
Normal Procedures
222
Weight & Center of Gravity
222
Databases (EFD1000/500 MFD Only)
223
Operation on Internal Battery
224
RSM GPS Usage
224
Geographic Reservation
225
Hazard Awareness (EFD1000 PFD PRO and Mfds ONLY)
225
Evolution Synthetic Vision (Optional)
227
Aspen PFD as Encoded Altitude Source
228
Performance
222
Pitot Obstruction Monitor (Configuration 5 Only)
222
Handling, Servicing and Maintenance
228
Table of Contents
229
918.2 Limitations
231
918.1 General
231
General
231
Instrument Markings
231
Emergency Procedures
232
Normal Procedures
232
Performance
232
Weight & Center of Gravity
232
Limitations
231
918.6 Weight & Center of Gravity
234
Instrument Panel Layout
234
Handling, Servicing and Maintenance
234
918.7 System Description
234
920 Reserved
235
Airplanes Registered in Brazil and Operating under the Agência Nacional de Aviação Civil Requirements
235
Garmin Gtn 635/650/750
241
General
243
Limitations
243
Flight Planning/Calculation Functions
245
Placards
245
Terrain
245
Traffic (TIS Only)
245
Abnormal Procedures
246
Emergency/Abnormal Procedures
246
Emergency Procedures
246
Glove Use
246
Normal Procedures
247
Demo Mode
246
Performance
247
Weight & Center of Gravity
248
Secure Digital Card
249
Selecting Com/Nav Frequencies
249
Remote Transponder Operation
250
Remote Audio Panel Operation (GTN 750 Only)
252
Powering up the GTN 635/650/750
254
Ground Operation
255
Map Page
255
Traffic Display (Optional)
255
System Description
248
Touchscreen, Key and Knob Functions
248
Screen Cleaning
255
General
259
Limitations
259
Emergency Procedures
260
Normal Procedures
260
Performance
261
Weight & Center of Gravity
261
System Description
261
Switch Operation
262
Handling, Servicing and Maintenance
262
Periodic Inspection
262
Battery Replacement
263
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