Integration Into Coolant System - Webasto BlueHeat Installation Instructions Manual

Dodge 2003 ram 2500; dodge 2004 ram 2500; dodge 2006 ram 2500; dodge 2007 ram 2500; dodge 2003 ram 3500; dodge 2004 ram 3500; dodge 2006 ram 3500; dodge 2007 ram 3500
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2
I
NSTALLATION
– Secure heater support bracket (3) to the frame / bumper
mounting bolt with nut (2) provided. Refer to Figure 37.
– Tighten nut securing heater support bracket (3) to EJOT
stud(1).
Fuel and Electrical Connections at Heater
– Connect heater control harness (4) to the heater. Refer to
Figure 38.
– Pre-assemble rubber fuel line adapter (6) with two clamps.
– Install rubber fuel line adapter (6) on heater and secure
with clamp (7).
– Insert fuel line (8) into rubber adapter (6) until it bottoms out
against the fuel inlet nipple and tighten clamp (5).
Integration into Coolant System - Diesel
– Cut the two formed coolant hoses found in kit to 1.54m
(5 foot) sections. Cut the 180 degree end to 90 degrees on
both hoses.
– Cover both hoses with black conduit before installing.
– Connect 90 degree end of heater inlet hose (11) and heater
outlet hose (9) to heater and tighten hose clamps (10). See
Figure 39.
Ensure coolant lines are secured away from all suspension
parts and heat sources!
– Route heater coolant hoses (9) and (11) as shown in Figure 40.
– Secure coolant hoses (9) and (11) using nylon cable ties.
14
CAUTION!
B
H
- D
LUE
EAT
ODGE
Fig. 37
5
6
Fig. 38
8
7
Fig. 39
Fig. 40
R
2500 / 3500
AM
1
2
3
4
9
10
11 10
9
11

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