Test 30 - Check Fuses F1 And F2; Test 28 - Check Voltage At Utility - Guardian 5240 Diagnostic Repair Manual

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"V-TYPE" PREPACKAGED
TRANSFER SWITCHES
RESULTS:
1. If voltage reading across the UTILITY 1 and UTILITY 2
terminals is zero, go to Test 30.
2. If voltage reading is good, go to Test 29.
3. For Problem 14 ONLY; if voltage is good, repair N1/N2
open wiring between Transfer Switch and Generator.
TEST 29- CHECK VOLTAGE AT UTILITY
CLOSING COIL C1
DISCUSSION:
Utility source voltage is required to energize util-
ity closing coil C1 and effect retransfer back to the
"Utility" source. This voltage is delivered to the util-
ity closing coil via Wires N1A and N2A, the transfer
relay's normally-closed contacts (relay de-energized),
Wire 126, Limit Switch XA1, and a bridge rectifier.
PROCEDURE:
1. On the generator control panel, set the AUTO-OFF-
MANUAL switch to OFF.
2. Turn off the utility power supply to the transfer switch,
using whatever means provided (such as a utility source
main line circuit breaker).
3. Set the generator main line circuit breaker to its OFF or
"Open" position.
4. Check the position of the transfer mechanism main con-
tacts. The moveable load contacts must be connected
to the stationary utility contacts. If necessary, manually
actuate the main contacts to their "Utility" source side
(load connected to the "Utility" source).
DANGER: BE CAREFUL! HIGH AND
DANGEROUS VOLTAGES ARE PRESENT AT
TERMINAL LUGS WHEN THE GENERATOR
IS RUNNING. AVOID CONTACT WITH HIGH
VOLTAGE TERMINALS OR DANGEROUS AND
POSSIBLY LETHAL ELECTRICAL SHOCK
MAY RESULT. DO NOT PERFORM THIS
VOLTAGE TEST WHILE STANDING ON WET
OR DAMP GROUND, WHILE BAREFOOT, OR
WHILE HANDS OR FEET ARE WET.
5. Disconnect Wire N2A from the utility closing coil (C1).
Connect one meter test Lead to Wire N2A. Use a suitable
and safe connection to this wire, such as an alligator clip
that attaches to the meter test probe. Isolate this wire and
test probe from any other potential source or ground.
6. Set the generator main line circuit breaker to its "On" or
"Closed" position.
7. Set the generator AUTO-OFF-MANUAL switch to AUTO.
a. The generator should crank and start.
PART 3
b. About 15 seconds after engine startup, the
transfer relay should energize and transfer to
the "Standby" source should occur.
8. When you are certain that transfer to "Standby" has
occurred, turn ON the utility power supply to the transfer
switch. After a 15 seconds, retransfer back to the "Utility"
source should occur.
9. Locate on the utility closing coil the terminal that Wire
A is connected to (see Figure 1, Section 3.4). Connect
the other meter test lead to this terminal. Utility line to
line voltage should be indicated. If utility voltage is NOT
indicated, proceed to Step 10.
10.With Wire N2A still connected to one test probe, connect
the other meter test lead to Wire 126 on Limit Switch
XA1 (see Figure 1, Section 3.4). Utility line to line volt-
age should be measured.
RESULTS:
1. In Step 7, if the generator does NOT crank or start, refer
to Part 4, "DC Control".
2. In Step 7, if transfer to the "Standby" source does NOT
occur, go to Problem 1.
3. In Step 9, if normal utility source line-to-line voltage is
indicated but retransfer back to "Utility" does NOT occur,
go to Test 24.
4. If normal utility source line-to-line voltage is NOT indi-
cated in Step 9, but is indicated in Step 10, proceed to
Test 31.
5. If normal utility source line-to-line voltage is NOT indicat-
ed in Step 8, and is NOT indicated in Step 9, proceed to
Test 32.

TEST 30 - CHECK FUSES F1 AND F2

DISCUSSION:
Fuses F1 and F2 are connected in series with the
UTILITY 1 and UTILITY 2 circuits, respectively.
A blown fuse will open the applicable circuit and
will result in (a) generator startup and transfer to
"Standby", or (b) failure to retransfer back to the utility
source.
PROCEDURE:
1. On the generator panel, set the AUTO-OFF-MANUAL
switch to OFF.
2. Turn off the utility power supply to the transfer switch,
using whatever means provided.
3. Remove fuses F1 and F2 from the fuse holder (see
Figure 5).
4. Inspect and test fuses for blown condition.
SECTION 3.4
DIAGNOSTIC TESTS
Page 71

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