Guardian 005348-0 Owner's Manual
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Guardian 005348-0 Owner's Manual

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ULTRA SOURCE
Portable Generator
Owner's
Manual
• SAFETY
• ASSEMBLY
• OPERATION
• TROUBLESHOOTING
• ELECTRICAL DATA
• PARTS
COMMERCIAL • INDUSTRIAL • RESIDENTIAL
• WARRANTY
MODEL: 005348-0
AUTHORIZED DEALER SUPPORT:
8,000 Watt Portable Generator
www.guardiangenerators.com
or
1-800-333-1322

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Summary of Contents for Guardian 005348-0

  • Page 1 ULTRA SOURCE Portable Generator Owner’s Manual • SAFETY • ASSEMBLY • OPERATION • TROUBLESHOOTING • ELECTRICAL DATA • PARTS COMMERCIAL • INDUSTRIAL • RESIDENTIAL • WARRANTY MODEL: 005348-0 AUTHORIZED DEALER SUPPORT: 8,000 Watt Portable Generator www.guardiangenerators.com 1-800-333-1322...

  • Page 2: Table Of Contents

    Table of Contents Portable Generator System Introduction ..............1 Section 3 – Maintenance ........... 11 Maintenance Schedule ............11 Read this Manual Thouroughly ........1 Product Specifications ............11 Safety Rules ..............2 3.2.1 Generator Specifications ........11 Standards Index..............3 3.2.2 Engine Specifications ..........

  • Page 3: Introduction

    INTRODUCTION DANGER Thank you for purchasing this model by Generac Power Systems, Inc.  This model is a compact, high performance, air-cooled, engine driven Using a generator indoors WILL KILL YOU IN generator designed to supply electrical power to operate electrical MINUTES.

  • Page 4: Safety Rules

    IMPORTANT SAFETY INSTRUCTIONS Portable Generator System  SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near the unit's installation site. Safety should be stressed to all operators and potential operators of this equipment. •...

  • Page 5: Standards Index

    IMPORTANT SAFETY INSTRUCTIONS Portable Generator System     ELECTRICAL HAZARDS EXPLOSION HAZARDS • All generators covered by this manual produce dangerous electrical • Do not smoke around the generator. Wipe up any fuel or oil spills voltages and can cause fatal electrical shock. Utility power delivers immediately.

  • Page 6: Section 1 - General Information

    Section 1 – General Information Portable Generator System 1.1 UNPACKING 1.2.2 BATTERY CONNECTION • Remove all packaging material. • The battery shipped with the generator has been provided fully charged. Caution must be taken when connecting the battery. • Remove separate accessory box. NOTE: •...

  • Page 7: Cord Sets And Connection Plugs

    Section 2 – Operation Portable Generator System 5. 120/240 Volt AC, 30 Amp Locking Receptacle – Supplies 12. Start/Run/Stop Switch – Controls the operation of the electrical power for the operation of 120 and/or 240 Volt AC, 30 generator. Amp, single-phase, 60 Hz, electrical lighting, appliance, tool and 13.

  • Page 8: 120 Vac, 30 Amp Receptacle

    Section 2 – Operation Portable Generator System Figure 6 - 120 Volt AC, 20 Amp, Duplex Receptacle Figure 8 - 120/240 VAC, 30 Amp Receptacle Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps or 240 Volt AC, 60 Hz, single phase loads requiring up to 7200 watts (7.2 kW) of power at 30 Amps.

  • Page 9: How To Use The Generator

    Section 2 – Operation Portable Generator System Figure 9 - Testing the GFCI 2.3.2 CONNECTING ELECTRICAL LOADS DO NOT connect 240 Volt loads to 120 Volt receptacles. DO NOT connect 3-phase loads to the generator. DO NOT connect 50 Hz loads to the generator.

  • Page 10: Wattage Reference Guide

    Section 2 – Operation Portable Generator System 2.5 WATTAGE REFERENCE GUIDE 2.6 BEFORE STARTING THE GENERATOR Prior to operating the generator, engine oil and gasoline will need to Device........Running Watts be added, as follows: *Air Conditioner (12,000 Btu) .

  • Page 11: To Start The Engine

    Section 2 – Operation Portable Generator System • Clean area around fuel fill cap, remove cap. Figure 13 - Idle Control Switch • Slowly add unleaded regular gasoline to fuel tank. Fill to bottom of screen filter. Be careful not to overfill (Figure 11). •...

  • Page 12: Stopping The Engine

    Section 2 – Operation Portable Generator System IMPORTANT: Do not overload the generator. Also, do not overload 2.11 CHARGING A BATTERY individual panel receptacles. These outlets are protected against overload with push-to-reset-type circuit breakers. If amperage rating DANGER of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lost.

  • Page 13: Section 3 - Maintenance

    3.2.1 GENERATOR SPECIFICATIONS Cooling air slots in the generator must not become clogged with snow, Model # .................... 005348-0 leaves, or any other foreign material. Rated Max. Power ................8.0 kW** Check the cleanliness of the generator frequently and clean when Surge Power ..................

  • Page 14: Engine Maintenance

    Section 3 — Maintenance Portable Generator System 3.3.3 ENGINE MAINTENANCE Figure 16 - Spark Plug Gap DANGER  When working on the generator, always disconnect negative cable from battery. Also disconnect spark plug wires from spark plug and keep wire away from spark plug. 3.3.4 CHECKING OIL LEVEL See the “BEFORE STARTING THE GENERATOR”...

  • Page 15: Clean Spark Arrestor Screen

    Section 3 — Maintenance Portable Generator System 3.5 CLEAN SPARK ARRESTOR SCREEN • Remove the four screws attaching the valve cover. • Make sure the piston is at Top Dead Center (TDC) of its The engine exhaust muffler has a spark arrestor screen. Inspect and compression stroke (both valves closed).

  • Page 16: General

    Section 3 — Maintenance Portable Generator System 3.7 GENERAL The generator should be started at least once every seven days  and be allowed to run at least 30 minutes. If this cannot be done Avoid spray from spark plug holes when and the unit must be stored for more than 30 days, use the following cranking engine.

  • Page 17: Section 4 - Troubleshooting

    Section 4 — Troubleshooting Portable Generator System 4.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Engine is running, but no AC 1. Circuit breaker is open. 1. Reset circuit breaker. output is available. 2. Poor connection or defective cord set. 2. Check and repair. 3.

  • Page 18: Section 5 - Electrical Data

    Section 5 — Electrical Data Wiring Diagram – Drawing No. 0G4796-A...
  • Page 19 Section 5 — Electrical Data Wiring Diagram – Drawing No. 0G4796-A...

  • Page 20: Section 6 - Exploded Views And Parts Lists

    Section 6 — Exploded Views and Parts Lists Control Panel – Drawing No. 0G5711-B...
  • Page 21 Section 6 — Exploded Views and Parts Lists Control Panel – Drawing No. 0G5711-B ITEM PART NO. QTY. DESCRIPTION 058000H NUT TRIC M3 X .5 092036 SCREW PPHM #6-32 X 1/4 SEMS 0G2357 CONTROL PANEL 8KW ENCL PORTABLE 0G6131 SCREW HHC M6-1.0 X 30 C8.8 FT 022473 WASHER FLAT 1/4-M6 ZINC 0G5813...
  • Page 22 Section 6 — Exploded Views and Parts Lists Generator – Drawing No. 0G5709-A...
  • Page 23 Section 6 — Exploded Views and Parts Lists Generator – Drawing No. 0G5709-A ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0G5455 ASSEMBLY, ENGINE GH-410 PORTABLE 085652 MOUNTS VIBRATION 049820 NUT HEX LOCK M8-1.25 NY INS 0G5958 CAPACITOR MOTOR RUN 47MF 440V 0G1746 BRACKET MUFFLER 0742600175...
  • Page 24 Section 6 — Exploded Views and Parts Lists Engine – Drawing No. 0G5598-E - Part 1...
  • Page 25 Section 6 — Exploded Views and Parts Lists Engine – Drawing No. 0G5598-E - Part 1 ITEM PART NO. QTY. DESCRIPTION 0E3221 ASSEMBLY, CONNECTING ROD 0E1466 PIN, PISTON D20 0G2565 RING SET, PISTON Ø90 0G2751 PISTON, FLAT TOP Ø90 COATED 071983 RETAINER, PISTON PIN 20 0E8440...
  • Page 26 Section 6 — Exploded Views and Parts Lists Engine – Drawing No. 0G5598-E - Part 2...
  • Page 27 Section 6 — Exploded Views and Parts Lists Engine – Drawing No. 0G5598-E - Part 2 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0C1069 SCREW HHTT M6-1.0 X 8 ZYC 073100 SPRING GOVERNOR 320/360/410 0G5643 ASSEMBLY, BLOWER HOUSING 083502 BOLT, GOVERNOR ADJUSTMENT M5 0E9521...

  • Page 28: Section 7 - Notes

    Section 7 – Notes...
  • Page 29 Section 7 – Notes...

  • Page 30: Section 8 - Warranty

    Section 8 – Warranty Portable Generator System CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System warranty on your new engine. In California, new off-road Large Spark-Ignition (LSI) engines must be designed, built and equipped to meet the state's stringent anti-smog standards.

  • Page 31: Emission Control System Warranty

    Section 8 – Warranty Portable Generator System EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines: (a) Applicability: This warranty shall apply to 2001 and later model year engines. The ECS Warranty period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.
  • Page 32 “ULTRA SOURCE 8,000 WATT PORTABLE GENERATOR” For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its Guardian generator will be free from defects in materials and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Generac Authorized Warranty Service Dealer, is found to be defective.

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