Related Manuals for Dustbane Power Clean 1000
Summary of Contents for Dustbane Power Clean 1000
- Page 1 OPERATION MANUAL POWER CLEAN 1000 POWER CLEAN 1000 CARPET EXTRACTOR Item Code 19381 Edition 11 02 14 Photo updated on 2014-11...
- Page 2 KIT personal injury, or severe injury resulting in INSTRUCTIONS which came with the kit. It death. contains replacement parts numbers needed for ordering future parts. Dustbane Products Limited...
-
Page 3: Machine Data Log/Overview
DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED ______________________________________ ____ YOUR DEALER Name: _______________________________________________________________________ ___________________________ Address: _______________________________________________________________________ ________________________ For the name and address of your dealer contact: Windsor Industries Dustbane Products Limited... -
Page 4: Important Safety Instructions
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not pull/run machine over cord. Keep cord away from heated surfaces. Connect to a properly grounded outlet. See Grounding Instructions. SAVE THESE INSTRUCTIONS Dustbane Products Limited... -
Page 5: Hazard Intensity Level
Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts. Dustbane Products Limited... -
Page 6: Grounding Instructions
A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only Dustbane Products Limited... -
Page 7: Table Of Contents
Brush Group Type-2........5-3-2 Pump Group..........5-5 Vacuum Shoe Group........5-7 Control Panel Group........5-9 Handle Group..........5-11 Solution Tank Group........5-13 Recovery tank Group........5-15 Suggested Spare Parts/Notes....5-17 Warranty............. 5-19 Dustbane Products Limited... -
Page 8: Technical Specifications
HEIGHT: 44” (112 cm) ltr) WIDTH: 21” (53 cm) RECOVERY CAPACITY: 10 gallons (37.8 SOLUTION SPRAY: 2 quick change jets. ltr) BRUSH SPEED: 1000 rpm POWER CABLE: 50’ (12.7 m) (14 gauge) 44” (112cm) 33” 21” (84cm) (53cm) Dustbane Products Limited... -
Page 9: Controls/Components
Brush Motor Circuit Breaker. 6 amp. Breaker protecting brush motor. Vacuum Motor Circuit Breaker. 15 amp. Breaker protecting vacuum motor. Recovery Dump Hose. Facilitates draining dirty cleaning solution. Solution Dump Hose. Facilitates draining excess cleaning solution from solution tank. Dustbane Products Limited... - Page 10 Recovery Tank. Used to collect dirty cleaning solution. Solution Tank. Used to hold cleaning solution. Recovery Tank Dome. Vacuum Shoe. Brush Housing. Front Lifting Handle. Cleaning Solution Filter. Solution Tank Fill Hose. Dustbane Products Limited...
- Page 11 CONTROLS/COMPONENT LOCATIONS Solution Intake Cover Vacuum Intake Cover Float Shut-Off Clean-Out Opening Pour Spout Lift Handle Dustbane Products Limited...
-
Page 12: Filling Operations
Suitable Chemicals Non-Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons Replace recovery Hydroxides SP Butyls tank Soaps Carbon Tetrachloride Vinegar Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonen * Product Trademark Names Dustbane Products Limited... - Page 13 For good operation the brush must 1/8in skim the carpet. If circuit breaker (3mm) trips raise brush to prevent damage CORRECT to motor or carpet. INCORRECT STEP Turn on both Vacuum and Pump PUMP VACUUM motor switches (“ON”=“I”). Dustbane Products Limited...
- Page 14 The continuous setting allows the operator to set the switch in the “on” CONTINUOUS position with one touch, and is typically used in large areas where long cleaning passes are made. Dustbane Products Limited...
-
Page 15: Cleaning Procedures
Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut VACUUM down machine immediately. INTAKE COVER Empty recovery tank and/or defoamer to recovery tank. Dustbane Products Limited... - Page 16 To speed drying, use a Mach™ 3 fan. STEP Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. RECOVER Y DRAIN SOLUTION DRAIN Dustbane Products Limited...
-
Page 17: Accessory Tool Usage
1 ½ inch hose cuff into hole. STEP Turn on Pump and Vacuum Switch. PUMP VACUUM Note: sure intermittent/continuous switch is in center (off) position and brush is in storage position. STEP Squeeze handle on accessory tool to begin cleaning. Dustbane Products Limited 3-10... -
Page 18: Maintenance
3. Flush pumping system with 4 or 7 liters of clean, hot water. 4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1- Dustbane Products Limited... -
Page 19: Vacuum Motor Replacement
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less 6. Reverse process to install pump. than 3/8" long. Pump Replacement Parts 53245 84166 65204 29219 36198 Dustbane Products Limited... -
Page 20: Belt Replacement
6. Remove the (3) screws that fasten the side plate 05016 (p/n 62759) to the brush housing to remove belt. NOTE: All components associated with driving the brush will come out with the side plate. 7. Reverse process to install belt. Dustbane Products Limited... -
Page 21: Wiring Diagram
WIRING DIAGRAM Dustbane Products Limited... -
Page 22: Frame Group
FRAME GROUP (SEE PG. 5-13) (SEE PG. 5-9) Dustbane Products Limited... - Page 23 AXLE, 5/8 X 17.06L 3-99667 10” HEAT SHRINK, 3/4 ID UL/CSA 3-73943 SEAL, FRAME/TANK 3-20035 CLAMP, 7/16 DIA NYLON UL 3-20041 CLAMP, 2.0" WORM GEAR 3-70271 SCR, 1/4-20 X 1/2 HHCS PLTD 3-70057 SCR, 1/4-20 X 1 PPHMS SS Dustbane Products Limited...
-
Page 24: Brush Group
BRUSH GROUP Dustbane Products Limited... - Page 25 BRUSH ASM, 18 IN 3-27805 CLIP, BEARING 3-29157 DRIVER, BRUSH 3-29208 DRIVER ASM, BRUSH 3-67094 RING, 1/2 EXT. SNAP 3-66310 PIN, CLEVIS 1/4 X 1/2 PLTD 3-80604 COTTER, 1/4" RING 3-73966 SPACER, .81ID X 1.06OD, ALUM 3-64102 PULLEY ASM, BRUSH Dustbane Products Limited...
-
Page 26: Brush Group Type-2
BRUSH GROUP - TYPE 2 5.3-2 Dustbane Products Limited... - Page 27 PULLEY ASM, BRUSH 86003390 3-29208 DRIVER ASM, BRUSH 86001150 3-12515 BRUSH ASM, 18 IN 86227150 3-05158 ADAPTER, BRUSH BRG. DIE CAST 1000090717 86228890 3-09137 BEARING, R6 3/8 ID 1000090717 86028010 3-47383 BRUSH BEARING ASM. 86004750 3-47416 KIT,BRNG/ADPTR EXTRCTR Dustbane Products Limited 5.4-2...
-
Page 28: Pump Group
PUMP GROUP 18 1 (SEE PG. 5-13) Dustbane Products Limited... - Page 29 ELBOW, 1/8 NPT STREET 3-880278 WIRE, 22" GRN/18 76011 X 76011 3-39529 HOSE, 3/8 URETHANE X 29" 3-39530 HOSE, 3/8 NYLON X 6" 3-39591 HOSE, 1/4 URETHANE X 6" YELLOW 3-73963 SCREEN, INTAKE 3-39551 HOSE, 3/8 NYLON X 29” Dustbane Products Limited...
-
Page 30: Vacuum Shoe Group
VACUUM SHOE GROUP Dustbane Products Limited... - Page 31 SCR, 1/4-20 X 1 FHCS PLTD 3-73958 SPACER, 3/8ODX.058WX.2814,CRS 3-85040 VAC SHOE, 18" 3-73955 SPRING, EXT .38D X2.75L X.055W 3-87013 WASHER, 1/4 ID X 5/8 OD SS 3-87074 WASHER, WAVE 3/8ID X3/4D X.125 3-35171 GASKET, ACCESSORY PORT Dustbane Products Limited...
-
Page 32: Control Panel Group
CONTROL PANEL GROUP (SEE PG. 5-1) Dustbane Products Limited... - Page 33 WASHER, 3/8 ID INT.LOCK THIN 3-500226 LABEL, CIRCUIT BREAKER BRUSH 3-500225 LABEL, CIRCUIT BREAKER VAC 3-500155 LABEL, CONTROL PANEL 3-50279 LABEL, GROUND SYMBOL 3-87189 WASHER, .2 ID X .500 BLK SS 3-70626 SCR, #10 X 3/4 PPHST HI-LO BLK Dustbane Products Limited 5-10...
-
Page 34: Handle Group
HANDLE GROUP Dustbane Products Limited 5-11... - Page 35 SCR, 1/4-20 X 1.25 HHCS PLTD 3-70351 SCR, 10-32 X 3/8 HHTR W/STAR 3-70626 SCR, #10x3/4 PPHST HI-LO BLK 3-73169 STRAIN RELIEF, CORD HOOK 3-73180 SPACER, .50 ODX.058WX9.84L CRS 3-87025 WASHER, 1/4 LOCK EXT STAR SS 3-87029 WASHER, 5/16 FLAT SS Dustbane Products Limited 5-12...
-
Page 36: Solution Tank Group
SOLUTION TANK GROUP (SEE PG. 5-1) (SEE PG. 5-5) (SEE PG. 5-1) Dustbane Products Limited 5-13... - Page 37 3-87025 WASHER, 1/4 LOCK EXT STAR SS 3-70114 SCR, #10 X 3/4 PPHST TYPE B 3-89183 WELDMENT, HANDLE PIVOT 3-57245 NUT, 1/4-20 HEX NYLOCK SS 3-02130 HOSE ASSY- FILL HOSE 3-40023 HOSEBARB, 1/2MPT X 3/8 DL Dustbane Products Limited 5-14...
-
Page 38: Recovery Tank Group
RECOVERY TANK GROUP Dustbane Products Limited 5-15... -
Page 39: Suggested Spare Parts/Notes
HOSEBARB, 1.5 DOUBLE MCHD 3-66227 PLUG, DRAIN HOSE 3-70114 SCR, #10 X 3/4 PPHST TYPE B 3-75398 TANK, RECOVERY 3-140133 BRKT, RECOVERY HOSE MTG 3-27417 CORD, 99807 1/8 X 12" 3-500009 LABEL, WARNING 3-28061 DOME ASM Dustbane Products Limited 5-16... - Page 40 BREAKER, 6A VDE CIRCUIT 3-14832 SWITCH, SPST 2-POSITION ROCKER 3-72130 SWITCH, DPDT3-POSITION ROCKER 3-72162 VAC MOTOR ASM 3-53789 STRAINER, 3/8 IN. NPT 60 MESH 3-73864 DOME ASM 3-28061 FLOAT SHUT-OFF 3-34351 PLUG, DRAIN HOSE 3-66227 NOTES: Dustbane Products Limited 5-17...
Need help?
Do you have a question about the Power Clean 1000 and is the answer not in the manual?
Questions and answers
my brush is not spining