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POLITEK MAQUINARIA 6650- 9152/ 6650-9154 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWELD SERIES MODEL TLW-300SS WELDER/AC GENERATOR (KUBOTA D722EB DIESEL ENGINE) Revision # 2 (04/07/10) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 5 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
■ Topping-off to filler port is dangerous, as it tends to spill fuel. safety decals when they become difficult read. ■ Always check the machine for loosened threads or bolts before starting. PAGE 6 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
■ DO NOT pour waste, oil, coolant or fuel directly onto the bodily harm even death. ground, down a drain or into any water source. TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 7 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
Machine Safety Decals The TLW-300SS welder/AC generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° ° ° ° ° Fahrenheit above the standard temperature of 60 PAGE 10 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
If this condition (low oil pressure) should occur, please refer to the engine troubleshooting table (page 28) in this manual. TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 11 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
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16. Application - Indicates which units can be employed maximum number of pounds the trailer can carry, in- on a particular trailer. cluding the fuel cell (empty). TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 13 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
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30000LBS 384" 96" 5000 LB. TRLR-600XF FLAT PAD DCA-600, 800 550 GAL 30000LBS 384" 96" 5000 LB. TRLR-800SX FLAT PAD PAGE 14 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
NOTE ALWAYS wear safety glasses when removing or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
" 6 Figure 3. Wheel Lug Nuts Tightening Sequence NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 17 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
Also check the tire tread wear on both vehicles. ■ ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 4. Welder/AC Generator and Towing Trailer TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 19 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
15. 120V Receptacles- used for 20 or 30 amp power applications. 16. 240V Receptacle- used for 30 amp power applications. TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 21 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
GFCI function. The receptacle should be tested at least once a month. Figure 7. Duplex Receptacle Detail Figure 8. GFCI Test Button PAGE 22 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
° 5 - ° 3 ° 5 ° 5 - ° 5 ° 5 1 - ( ) ° 5 TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 25 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
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Coating the terminals be less than 50%. with a thin film of grease will help to inhibit corrosion. PAGE 26 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
"Test Button" on the front of receptacle before connecting the load, to confirm that the receptacle is functioning correctly. TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 27 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
(kW) multiplied by 0.6 can be used. When connecting an electric drill or other power tools, pay close attention to the required starting current capacity. PAGE 28 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
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. . . ) + ( i d l ) l a TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 29 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
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Figure 14. Key switch to ‘PREHEAT’ position and remove the key. Turn the fuel cock lever to the ‘OFF’ position. TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 31 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
. y l l i f r e t s r i . y l TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 33 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
. r a t s i n i l c a l e v i e v l . t s PAGE 38 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
, t e g i t i l y , t l o i s e l z . r e TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 39 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
. d i e v i l e r . y a PAGE 40 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
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TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 41 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
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Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 42 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
HEX. HEAD BOLT D4485400004 COVER, RHEOSTAT ..... 1 ... UP TO S/N5308737 0017105016 HEX. HEAD BOLT ......2 ... UP TO S/N5308737 TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 51 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
CAP, RESERVE TANK 8702082004 BRACKET, RESERVE TANK 0017106025 HEX. HEAD BOLT 0017106016 HEX. HEAD BOLT 0199900340 HOSE 7222016304 HOSE 0605515094 HOSE BAND TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 55 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: MQSK-SCARLET/RED MQW - WHITE THE SERIAL NUMBER MAY BE REQUIRED. TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 63 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: MQSK-SCARLET/RED MQW - WHITE THE SERIAL NUMBER MAY BE REQUIRED. TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 65 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
RUBBER SEAL 0220302250 RUBBER SEAL 8705940204 RUBBER SEAL 8705910004 RUBBER SEAL 0229200240 RUBBER SEAL 0229200585 RUBBER SEAL 0026900610 RUBBER SEAL TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 67 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
1747601500 COMP. OIL PAN 6721176180 PLUG 0102350612 BOLT 1586201620 GASKET, OIL PAN 1685132110 OIL FILTER 0481100160 O RING 0112360814 BOLT TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 73 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
CLEANER ELEMENT ASSY..1 ... INCLUDES ITEMS W/# REPLACES 1556211080 # 1522787480 A/C ELEMENT LABEL 1522194430 RUBBER WASHER 1522187450 AIR CLEANER LABEL 1538111250 AIR CLEANER BAND TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 79 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
ROCKER ARM SET SCREW 1460114310 ROCKER ARM SPRING 1584114030 ROCKER ARM ASSY..... 6 ... INCLUDES ITEMS W/ 1584114230 ADJUSTING SCREW 1460114240 TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 85 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
CAP NUT 1560196650 GASKET 1747205510 BREATHER PIPE 1624133510 PIPE BAND 1585233140 OIL FILLER PLUG 0481150300 O RING 1668987110 ENGINE NAME PLATE TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 87 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
MAIN BEARING CASE ASSY. 1584104540 BEARING CASE BOLT 1686104050 MAIN BEARING CASE ASSY. 1584104540 BEARING CASE BOLT 1584104562 BEARING CASE BOLT TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 91 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
SIDE METAL ........2 ... +0.20MM 1526123980 SIDE METAL ........2 ... +0.40MM 1584123250 COLLAR, CRANKSHAFT 1588123310 OIL SLINGER 0481116220 O RING 1588191030 BOLT TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 95 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
0541100318 SPRING PIN 0481110070 O RING 1687857920 RETURN SPRING 1686657300 1586257210 GASKET 0102350618 BOLT 0105350618 BOLT 1560196650 GASKET 1G02154280 PIPE TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 117 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...
0102350616 BOLT 1587574280 FAN DRIVE PULLEY 1747297010 V BELT ..........1 ... 351N 1747274110 1705374150 FAN COLLAR 1720891040 FLANGE BOLT TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 125 POLITEK MAQUINARIA 6650- 9152/ 6650-9154...