Neopost PF-90 Operator's Manual
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Neopost PF-90 Operator's Manual

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PF-90 / PF-80
FOLDER
OPERATOR GUIDE
Rev. 6/10

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Summary of Contents for Neopost PF-90

  • Page 1 PF-90 / PF-80 FOLDER OPERATOR GUIDE Rev. 6/10...
  • Page 2 © 2009 Neopost USA Inc. All rights reserved. Limitations of this Document The information presented herein is subject to change. Neopost USA Inc. ASSUMES NO LIABILITY WHATSOEVER FOR ANY LOSSES OR DAMAGES RESULTING FROM USE OF THIS INFORMATION...

  • Page 3: Table Of Contents

    Stacker Override ( PF-90 only ) Test Sheet Setting Default Settings MULTI-SHEET FEEDING CROSS FOLDING PF-80 STACKER WHEEL POSITIONING CHART THICK PAPER / HIGH SPEED MODE REMOVING INFEED TIRES OPERATOR MAINTENANCE TROUBLE SHOOTING © 2009 Neopost USA Inc. All rights reserved.
  • Page 4 © 2009 Neopost USA Inc. All rights reserved.

  • Page 5: Description

    Lower Fold Table The PF-90 / PF-80 Folder is designed to perform a wide variety of folds using a variety of paper weights. The fold tables are automatically adjusted for standard folds and custom folds. Documents that are 8 ½” x 11”/14” and 11” x 17” (A5, A4, A3, B4, B5 &...

  • Page 6: Unpacking & Setup

    Check package for shipping damage. If there is shipping damage, do not discard the box. Remove the machine and packed components from the box. The fold tables, telescoping stacker, Multi Sheet Feeder (standard feature PF-90, option for PF-80), power cord and cross-fold guide are wrapped separately in the box.
  • Page 7 (Fig 5). 7. Make sure the power switch is in the “OFF” position. Plug the power cord into the power inlet and the wall outlet. Fig. 5 4 Slots © 2009 Neopost USA Inc. All rights reserved.

  • Page 8: Control Panel

    Up and Down Arrows Used to scroll up and down through settings or change settings. Speed Control Buttons Increase or decrease speed Custom Fold Buttons Select and program a custom fold (see page 5). © 2009 Neopost USA Inc. All rights reserved.

  • Page 9: Operation

    Fig.7 Tension Lever Raise the in-feed tray lever to lower the in-feed tray. Neatly stack paper on the in-feed tray. Lower the in-feed tray lever to raise the in-feed tray. © 2009 Neopost USA Inc. All rights reserved.
  • Page 10 12. When satisfied with the test folds, press the “ ” button to start the folder. Press the “ ” button to stop. 13. Press the “-” or “+” buttons to adjust machine speed to desired level. © 2009 Neopost USA Inc. All rights reserved.

  • Page 11: Interface Menu

    “ button to enter the selection Choose between “ManuBatch” or Set up to 35 custom folds on the “AutoBatch” - see pages 8 and 9 PF-90 or up to 25 custom folds on the PF-80 (page 10) Adjustable Operator Settings - see page 14...

  • Page 12: Batch Counting

    ” button to enter. Select the number of sheets to be folded by pressing the “ ” buttons. Press the “ ” button to start. Press the “C” button to exit to the main screen. © 2009 Neopost USA Inc. All rights reserved.
  • Page 13 Press the “C” button to exit to the main screen. NOTE: If a fault occurs during a set the set will be completed when the fault is reset. © 2009 Neopost USA Inc. All rights reserved.

  • Page 14: Custom Fold Setup

    Press the “1x” button to ensure the proper folds have been entered. If the folds are correct press the “ ” button to save. If the folds need to be adjusted press the “ ” button to edit. © 2009 Neopost USA Inc. All rights reserved.

  • Page 15: Custom Fold Setup

    PF-90 CUSTOM FOLDS SETUP The PF-90 has 35 custom fold settings that can be stored into memory for recurring jobs with fold settings that vary from the standard fold settings. To create or edit custom folds select “Custom Folds Setup” from the Program Menu screen and press the “...
  • Page 16 If the folds and stacker position are correct press the “ ” button to save. If the folds or stacker wheels need to be adjusted press the “ ” button to edit. © 2009 Neopost USA Inc. All rights reserved.
  • Page 17 Measure the length of panel “A” + “B”, enter this number as the Panel A upper fold table measurement. Measure the length of panel “B”, enter this number as the lower fold table measurment. Panel B © 2009 Neopost USA Inc. All rights reserved.

  • Page 18: Operator Settings

    OPERATOR SETTINGS A number of operator settings can be adjusted to personalize the PF-80 / PF-90. The settings include Language, Stacker Override, Standard Fold Override, and Test Sheet Setting. This section will review each setting and how to adjust them.

  • Page 19: Standard Fold Override

    If the folds are correct press the “ ” button to save and return to the main screen. If the folds need to be adjusted press the “ ” button to edit. © 2009 Neopost USA Inc. All rights reserved.

  • Page 20: Stacker Override - Pf-90 Only

    Stacker Override - PF-90 only The PF-90 automated stacker positions may need to be overrid- den to accommodate different types of paper in order to im- prove the outfeed stacking (see pg 19 for PF-80 manual stacker wheel adjustments). The positions are preset at the factory and should only be changed if needed.

  • Page 21: Test Sheet Setting

    Default Settings. Press the “ ” button to select. Press and hold the “ ” button to reset to the factory default settings. Press the “C” button to exit. © 2009 Neopost USA Inc. All rights reserved.

  • Page 22: Multi-Sheet Feeding

    (Fig. 11d), tilt the feeder forward and lift. To reinstall depress the levers and reinsert. Fig. 11c Release Levers © 2009 Neopost USA Inc. All rights reserved.

  • Page 23: Cross Folding

    8.5" x 11" 8.5" x 14" 11" x 17" Letter A or B Zig-Zag A or B Single Gate Fold Out Double ll A or B Fig. 14a Stacker wheels decal Fig. 14b Stacker Wheels © 2009 Neopost USA Inc. All rights reserved.

  • Page 24: Thick Paper / High Speed Mode

    Remove the Allen screw located on the left side of the feed tire shaft (Fig. 16). Slide the shaft to the right to release from the side frame and remove (Fig. 17). Allen Screw Fig. 16 Fig. 17 © 2009 Neopost USA Inc. All rights reserved.

  • Page 25: Operator Maintenance

    4. Run 10-15 sheets of blank copy paper through the folder to Fig. 18 Fold Rollers ensure all cleaner has been removed from the fold rollers. Running blank sheets will remove any excess residue of cleaner on the rollers. © 2009 Neopost USA Inc. All rights reserved.

  • Page 26: Trouble Shooting

    Press black reset button on back of machine. Under adverse conditions, When power is restored, turn off machine, then power input level may drop turn on again to restore normal operations. below acceptable limits © 2009 Neopost USA Inc. All rights reserved.

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Pf-80

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