Champion C46530 Owner's Manual And Operating Instructions

3" semi-trash pump

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C46530
Rev C46530-20081202
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
3" Semi-Trash Pump

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Summary of Contents for Champion C46530

  • Page 1 C46530 Rev C46530-20081202 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 3” Semi-Trash Pump...
  • Page 2: Table Of Contents

    Table of Contents Introduction ........1 Specifications ......... 14     3” Semi-Trash Pump ........ 1 Engine Specifications ......14     Accessories ..........1 Semi-trash pump Specifications ..... 14     This Booklet ..........1 Fuel ............14    ...
  • Page 4: Introduction

    Introduction Introduction Accessories Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment semi-trash get the most from your purchase. To find out pump. CPE designs and builds semi-trash more about our covers, hose kits and other pumps to strict specifications.
  • Page 5: Manual Conventions

    NOTE If you have questions regarding your semi-trash pump, we can help. Please call our help line at 1- WARNING 877-338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev C46530-20081202...
  • Page 6: Safety Rules

    Operate semi-trash pump outdoors only in a well ventilated area DO NOT operate the semi-trash pump inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. Rev C46530-20081202...
  • Page 7 Water pumped through this unit shall not be moisture, dust, or dirt. used as drinking water. DO NOT allow any material to block the cooling slots. DO NOT use the semi-trash pump if: Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev C46530-20081202...
  • Page 8: Controls And Features

    Pump Housing (7) – Impeller-based Low Oil Sensor– Senses the level of oil in pump the crankcase and shuts the engine down if the level falls too low Oil Filler Cap (8) – Check and fill engine oil level Rev C46530-20081202...
  • Page 9: Parts Included

    Controls and Features Parts Included Your Model C46530 Gasoline Powered Semi-Trash pump ships with the following parts: Wheel Kit Axle 1 piece 10” Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle Assembly 1 piece Support Leg 1 piece Bolt Kit...
  • Page 10: Assembly

    4. Place a washer on the end. 5. Install the cotter pin through the hole on the end of the axle. 6. Carefully bend the legs of the cotter pin back around the axle. Rev C46530-20081202...
  • Page 11: Add Fuel

    DO NOT light cigarettes or smoke when filling the 5. Slowly add fuel to the tank. DO NOT fuel tank. overfill. Allow approximately1/4 inch of space for fuel expansion. 6. Screw on the fuel cap and wipe away any spilled fuel. Rev C46530-20081202...
  • Page 12: Operation

    Therefore, it is important that the suction head is less than the discharge head. The time required to draw water from the source to the pump (self-priming time) can Figure 2 be decreased by minimizing the suction head. Rev C46530-20081202...
  • Page 13: Starting The Engine

    2. Rotate the fuel valve to the “Off” position. 3. Allow the engine to cool thoroughly. 4. Remove the cap from the cooling pump chamber and allow it drain completely. 4. Move the choke lever (Item A) to the “Choke” position (to the left). Rev C46530-20081202...
  • Page 14: Maintenance

    9. Reattach the air filter cover and snap in 4. Remove oil fill cap/dipstick to add oil. place. 5. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. 6. Dispose of used oil at an approved waste management facility. Rev C46530-20081202...
  • Page 15: Cleaning

    Every 3 years Replace fuel line Adjustments To be performed by knowledgeable, CPE recommends that you contact our experienced owners or Champion Power service line at 1-877-338-0999 for all other Equipment certified service dealers service and/or adjustment needs. Maintenance Schedule Follow the service intervals indicated in the schedule below.
  • Page 16: Storage

    6. Store in a clean, dry place out of direct 4. Add a fuel stabilizer into the fuel tank. sunlight. 5. Change the oil. 6. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank Rev C46530-20081202...
  • Page 17: Specifications

    Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Fuel capacity is 0.92 US gallons (3.5 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.63 qt (0.6 L). Rev C46530-20081202...
  • Page 18: Parts Diagram

    Specifications Parts Diagram Rev C46530-20081202...
  • Page 19: Parts List

    Bolt M8x16 TP-30-2000200-A Axle(26.1in) GB/T91-2000-RP3.2-40 Retain pin 3.2×40 GB97.1-85-W16 Washer Φ16 GB5782-2000-B8-25 Bolt M8x25 ST188FD-1743002 Vibration mount ST168FD-1150401 Support leg TP30-03531000 Frame STO2FD-1151400 Handle GB5782-2000-B8-50 Bolt M8x50 ST02FD-1151300A Bottom rubber (II) ST154FD-2000002 Vibration absorber ST02FD-1151300B Bottom rubber (I) Rev C46530-20081202...
  • Page 20: Engine Parts Diagram

    Specifications Engine Parts Diagram Rev C46530-20081202...
  • Page 21: Engine Parts List

    Radial ball bearing 6205 ST160F-1127000-A Oil level switch assy ST160F-1110101 Governor weight holder ST160F-1110102 Governor weight pin ST160F-1110104 Governor shaft ST160F-1110103 Governor holder clip ST160F-1110107 Governor weight ST160F-1110106 Governor shaft washer ST160F-1110105 Governor cover ST168F-2-1050001S Crankshaft comp ST168F-1030008-G Case over packing Rev C46530-20081202...
  • Page 22 Nut M8 GB90-W-8 Washer φ8 GB93-LW-8 Spring washer φ8 ST160F-1100001-G Muffler packing ST160F-1010002 Stud bolt ST168F-1080002-G Shroud comp ST168F-1050007 First ring set ST168F-1050006 Second ring set ST168F-1050200 Oil ring comp ST168F-2-1050005 Piston ST168F-1050004 Piston pin clip ST168F-1050003 Piston pin Rev C46530-20081202...
  • Page 23 Specifications Part Number Description ST168F-1050100 Connecting rod comp ST160F-1030001-C Oil filler cap ST160F-1070006 Fuel filter Rev C46530-20081202...
  • Page 24: Troubleshooting

    Suction hose out of water Place suction hose under the surface of the water Head limit exceeded Relocate pump so suction head is less than discharge head (maximum 98 feet) Air leak Tighten connectors and clamps or replace seal packing Rev C46530-20081202...
  • Page 25: Warranty

    Card and a copy of your sales receipt from one of CPE's events beyond the manufacturer’s control. retail locations as proof of purchase. Problems cause by parts that are not original Champion Please submit your warranty registration and your Power Equipment parts.
  • Page 26 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2008 small off-road engine.
  • Page 27 Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part. Rev C46530-20081202...
  • Page 28 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
  • Page 29: Notes

    Notes Notes Rev C46530-20081202...

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