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CALENDAR EQUILIVANTS
10Hours
= Daily
50 Hours = Weekly
100 Hours = Fortnightly
500 Hours = Six Months
1000 Hours = Yearly
2000 Hours = 2 Years
Service checks should be carried out at which ever interval occurs first. Do not
use a machine which is due for a service. i.e. If the dumper has completed less
than 2000 hours at the 2 year period carry out the 2000 hour service. Make sure
any defects found during the regular maintenance are rectified immediately.
Dots are for every interval i.e. 50hr service is carried out every 50 hours etc.
ENGINE
Service Points & Fluid Levels
(1)
Oil level
Coolant Quality / Level
Coolant or Oil Leaks
Fuel Filter & Water Sedimentor
Air Filter
Fan Belt
(3) (4)
Oil & Filter
All Hoses & Electrical Cables—Condition
(5)
Radiator
Fuel Filter Element
Fuel Tank
Fan Belt
Valve Clearances
Air Cleaner Outer Element
Fuel injection nozzle pressure
Air Cleaner Inner Element
Cooling System
(6)
Injection Pump
(6)
Fuel Injection Timer
High Pressure Fuel Lines
Note: ● First Interval Hr Service only during engine running in period.
1
The oil level should be checked twice a day for the first 200 hours then once a day is sufficient.
2
Check & change if noticeable performance related problems due to fuel restrictions.
3
If the specified intervals between oil changes have not been reached the oil should be changed at least once a year
4
The oil service interval will be reduced if there is a high sulphur content in the fuel. Refer to fuels & lubricants section.
5
If operating in dusty adverse conditions do these jobs more frequently.
6
These jobs must be done by a qualified engineer.
Service Schedules
(2)
Check for contamination
& Drain
Check evacuator & empty
Check if necessary,
re-tighten or renew
Clean to remove sediment
(5)
(6)
(5)
Drain & Fill
Operation 10
50
200
Hr
Hr
Hr
Check
●
Check
●
Check
●
●
●
●
Change
●
●
Check
●
Clean
Change
Change
Check
Change
Check
Change
Check
Check
Inspect
500
800
1000
1500
Hr
Hr
Hr
Hr
●
●
●
●
●
●
●
2000
3000
Hr
Hr
●
●
●
●
●
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