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Poly Bed 4 X 2 Drive System
7.
TRANSAXLE INSTALLATION NOTES:
7.1.
Reverse the removal procedure to install the
transaxle. The following items are tips, remind-
ers, and torque specifications.
7.2.
When mounting the transaxle to the cradle:
•
Roll the transaxle into position.
•
Attach it loosely to the cradle using the eight
bolts through the brackets on the axle tubes.
•
Lift the cradle into place against the spring
mounts, and attach it loosely with eight bolts
removed from these attachment points.
•
Position the front of the transaxle in the torque
bracket and loosely install the bolt that secures
it.
•
Fasten the CVT housing to the transaxle and the
engine.
•
Confirm the correct span between the input shaft
and the crankshaft, and confirm that the two
shafts are parallel in vertical and horizontal
planes. The distance between the two shafts
should be 10.35" (26.28 cm).
NOTE: Two small magnetic squares and a
straight-edge can be used to check for parallel-
ism.
•
Once accurately in position, tighten all of the fas-
teners. (See torque table)
•
After tightening, double-check poisoning, to con-
firm that the parts have not shifted.
7.3.
Connect the differential lock cable and attach the
differential lock bracket to the transaxle.
•
Confirm correct operation of the differential lock
shift mechanism.
7.4.
Connect the forward-neutral-reverse shift arm to
the splined shaft on the transaxle:
•
Align the index marks made before removal.
•
Secure the arm with the pinch bolt.
7.5.
Connect the clevises on the ends of the brake
cable to the brake actuating arms using clevis
pins and new cotter pins.
•
Lubricate the clevis pins lightly with anti-seize
compound or white lithium grease.
•
Replace the clevis pins if they show signs of
wear.
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7.6.
•
•
•
•
•
7.7.
7.8.
•
•
7.9.
7.10. In a safe area that is free of obstacles and haz-
24
Install the CVT:
Apply a small amount of anti-seize compound to
the input shaft and the crankshaft.
Install the appropriate spacers on the input shaft
and crankshaft, and install the appropriate keys
in the keyways on the shafts.
NOTE: The drive belt may be postponed on the
pulleys, and installed simultaneously, or it may
be rolled-on after the pulleys are installed.
Install the driving and driven pulleys on the
crankshaft and input shaft, and secure them with
the washers and left-hand thread bolts.
Install the belt.
Install the CVT cover.
Confirm that the drain plug is tight.
Fill the transaxle with 68 fl.oz.(2 liters) of API
"GL5" Hypoid gear oil, or confirm the presence
of the correct amount of appropriate gear lube
using the dipstick:
SAE 90 above 41 deg. f. (5 deg. c.)
SAE 80 below 41 deg. f. (5 deg. c.)
Check the torque on the lug nuts.
ards, check the drive system and brakes for cor-
rect operation before returning the vehicle to
service.
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