Monessen Hearth Direct Vent Gas Fireplace BDV400 Installation And Operating Instructions Manual
Bdv series direct vent gas fireplace
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MODELS:
BDV300, BDV400, BDV500, BDV600
WARNINGS
IF THE INFORMATION IN THESE INSTRUCTIONS ARE
NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
–
Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
–
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fi re department.
–
Installation and service must be performed
by a qualifi ed installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration, services or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualifi ed installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.
* Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
BDV SERIES
DIRECT VENT GAS
FIREPLACE
INSTALLATION AND OPERATING
INSTRUCTIONS
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
Y O U N G C H I L D R E N S H O U L D B E
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED ON
OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
VAPORS AND LIQUIDS.
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Related Manuals for Monessen Hearth Direct Vent Gas Fireplace BDV400
Summary of Contents for Monessen Hearth Direct Vent Gas Fireplace BDV400
- Page 1 MODELS: BDV300, BDV400, BDV500, BDV600 WARNINGS IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. – Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
-
Page 2: Table Of Contents
CONTENTS Important Safety Information ... 3 Product Features ... 5 Code Approval ... 5 Pre-Installation Information Installing Above 2000 Feet ... 6 Orifi ce Sizes, Pressures and BTUs ... 6 Before You Install ... 6 Fireplace Framing ... 7 Fireplace Dimensions... 8 Fireplace Location ... -
Page 3: Important Safety Information
INSTALLER Please leave these instructions with the appliance. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fi replace. • Any change to this fi replace or its controls can be dangerous. • Improper installation or use of this fi replace can cause serious injury or death from fi... - Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 12. Do not use this fireplace to cook food or burn paper or other objects. 13. Never place anything on top of fireplace. 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace.
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Page 5: Product Features
PRODUCT SPECIFICATIONS • This appliance has been certi- fied for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations. -
Page 6: Pre-Installation Information
PRE-INSTALLATION INFORMATION INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • In Canada, these appliances are certified for altitudes of 0 – 2000 ft, and must be de-rated by 10 percent for installations between 2000 and 4,500 ft. -
Page 7: Fireplace Framing
FIREBOX FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation requirements. See Figure 3 on Page 8 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs. -
Page 8: Fireplace Dimensions
PRE-INSTALLATION INFORMATION FIREPLACE DIMENSIONS " DESCRIPTION Overall Front Width Inside Width Glass Width CTR Pipe Rear Width Glass Height Chassis Height Depth Height to Standoffs CTR Height Top Face Side Face Bottom Face Overall Front Height " " " Figure 3 - Fireplace Dimensions Key Letter BDV300 "... -
Page 9: Fireplace Location
FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. -
Page 10: Mantel Clearances
CLEARANCES CLEARANCES TO COMBUSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow in struc tions exactly can create a fi re hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood fl ooring. If installed on carpet or vinyl fl ooring, the appliance shall be installed on a metal, wood or noncombustible material panel ex tend ing full width and depth of the appliance. -
Page 11: Securing Fireplace To Floor Or Framing
The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2"... -
Page 12: Installation Information
INSTALLATION INFORMATION FINISHING MATERIAL NOTE: Any remote wiring (i.e. remote control, wall switch, and optional fan) must be done prior to fi nal fi nishing to avoid costly reconstruction. Never obstruct or modify the air inlet or outlet grills (louvers). This may create a fi... -
Page 13: Vent Installation
This fi replace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. Horizontal sections of this vent system require a minimum of 3"... -
Page 14: Optional Top Vent Application
VENT INSTALLATION OPTIONAL TOP VENT APPLICATION The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the appli- ance can be converted by following the steps below. When removing and refitting the plates and adapter be sure the associated gaskets are undamaged and refitted as required. -
Page 15: Installation Planning
INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. -
Page 16: Minimum Distances
VENT INSTALLATION FOR HORIZONTAL TERMINATION Vent Terminal Figure 11 - Horizontal Vent Termination Location MINIMUM DISTANCES A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12" (305mm) minimum]. C = Clearance to permanently closed window [*minimum 12"... -
Page 17: How To Use The Vent Graph
TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS G=6" (152mm) Inside Corner G = Combustible 24"(610mm) Noncombustible 18"(457mm) Balcony with No Side Wall HOW TO USE THE VENT GRAPH The Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimensions of the vent system. -
Page 18: Venting Installation
VENTING INSTALLATION REAR (THROUGH THE WALL) APPLICATIONS When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside of termination is 20" (508 m). See Figure 14. - Page 19 REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up.
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Page 20: Horizontal Termination Configurations
VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limita- tions as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable. - Page 21 HORIZONTAL TERMINATION CONFIGURATION (Continued) • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36". See Figures 21 and 22, page 20. This does not apply if the 90°...
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Page 22: Below Grade Installation
VENT INSTALLATION BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. -
Page 23: Vertical (Through-The-Roof) Applications
VERTICAL (THROUGH-THE-ROOF) APPLICATIONS This Gas Fireplace has been approved for, • Vertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. See Figure 28. NOTE: Horizontal sections of this vent system require a minimum of 3"... -
Page 24: Installation For Vertical Termination
VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. See Figure 30 to avoid cutting load bearing members. For optimal flame appearance, a restrictor disk is necessary on straight vertical runs of 20' of more. -
Page 25: Cathedral Ceiling Installation
3. Cut a hole in the roof using the locating hole as a center point. (Cover any exposed open vent pipes before cutting 1/ 2 hole in roof). The 9 "x9 " (241mm x 241mm) hole must be measured on the horizontal. Actual length may be larger depending on the pitch of the roof. -
Page 26: Fireplace Installation
FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION For propane/LP units, never connect fi... - Page 27 Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. NOTE : The gas line connection may be made using some municipalities have additional local codes it is always best to consult your local authorities and the current edition of the National Fuel Gas Code ANSI.Z223.1, NFPA54.
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Page 28: Checking Gas Pressure
CHECKING GAS PRES SURE 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. -
Page 29: Electrical Installation
REMOTE WALL MOUNTED SWITCH A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junc- tion box at the desired location on the wall. See Figure 36. Do not extend beyond the wall switch wire length provided. NOTE: Extended lengths of wire may cause the fi... -
Page 30: Electronic Pilot Ignition Wiring
ELECTRICAL INSTALLATION ELECTRONIC PILOT IGNITION WIRING Electronic Valve RED #2 GRAY #1 RED #2 WHITE #3 15’ Wall Switch Wire LACK WHITE REMOTE WALL SWITCH Position the wall switch. Do not extend beyond the 15 feet of wire. OPTIONAL DC REMOTE SYSTEMS These instructions replace the section entitled Hearth Mount in the Millivolt hand held remote instructions supplied with the remote. -
Page 31: Optional Fan/Blower Systems
OPTIONAL FAN/BLOWER SYSTEMS The junction box for the fan/blower systems has been factory installed. This system requires that 110-120 VAC to be wired to the factory installed junction box before the fireplace is permanently installed. See Figure 38. 120VAC Receptacle Junction BLACK GREEN... -
Page 32: Glass Removal
GLASS REMOVAL GLASS FRAME REMOVAL 1. Release two clamps on bottom of fireplace. See Figure 39. 2. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 3. Set glass frame aside. Glass Frame Each clamp has a quick spring force. -
Page 33: Final Installation
ROCK WOOL PLACEMENT 1. Place rock wool on burner to provide glowing embers. For best results, pull the rock wool apart into pieces the size of a dime or smaller. 2. Distribute one layer of rock wool to cover the burner. See Figure 40. -
Page 34: Operating Instructions (Milli-Volt)
OPERATING INSTRUCTIONS (MILLI-VOLT) FOR YOUR SAFETY READ BEFORE LIGHTING A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. -
Page 35: Lighting Milli-Volt Pilot For The First Time
LIGHTING PILOT FOR THE FIRST TIME APPROVED LEAK TESTING METHOD You may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray • Electronic sniffer Never check for gas leak with open fl ame! Check for gas leaks in each of the following locations: •... -
Page 36: Lighting Burner
OPERATING INSTRUCTIONS (MILLI-VOLT) MAIN BURNER SWITCH The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner. -
Page 37: Operating Instructions (Electronic Ignition)
FOR YOUR SAFETY READ BEFORE LIGHTING This appliance is equipped with an ignition device (Piezo) which automatically lights the pilot. Do NOT try to light the burner by hand. B. BEFORE OPERATING smell all around the appli- ance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. -
Page 38: Cleaning And Maintenance
CLEANING AND MAINTENANCE Turn off gas before servicing fi replace. It is recommended that a qualifi ed service technician perform these check-ups at the beginning of each heating season BURNER, PILOT AND CONTROL COMPARTMENT Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. -
Page 39: Vent System
VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function. -
Page 40: Troubleshooting
TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE 1. Spark ignitor will A. Wire disconnected. not light pilot after repeated triggering of B. Defective ignitor. piezo. C. No gas or low gas pressure. D. No Propane/LPG in tank 2. Pilot will not stay lit A. - Page 41 STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE 4. Frequent pilot outage A. Pilot flame may be too high or problem. too low, causing pilot safety to drop out 5. The pilot and main A. Inner vent pipe leaking burner extinguish exhaust gases back into while in operation system B.
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Page 42: Illustrated Parts Lists
ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS 54D0700... - Page 43 FIREBOX COMPONENTS Item Description Standard Features Junction Box Assembly Black Louver Glass Frame Assembly Factory Installed Options Brass Louver Thermostat Sensor Standard Firebrick Center CC Standard Firebrick Right CC Standard Firebrick Left CC Standard Firebrick Center CR Standard Firebrick Right CR Standard Firebrick Left CR Blower Motor Accessories/Field Installed Options...
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Page 44: Standing Pilot - Millivolt Control
ILLUSTRATED PARTS LISTS STANDING PILOT — MILLIVOLT CONTROL 11,12,13, 14 54D0700... - Page 45 STANDING PILOT – MILLIVOLT CONTROL Item Description Qty BDV300NV BDV300PV BDV400NV BDV400PV BDV500NV BDV500PV BDV600NV BDV600PV Gas Valve Assembly Pilot Assembly 2C Replacement Thermocouple Replacement Igniter and Wire Replacement Thermopile Burner Tube Flexhose with Shutoff Valve Rocker Switch Piezo Igniter Injector Burner Assembly Venturi...
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Page 46: Electronic Ignition
ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION 54D0700... - Page 47 ELECTRONIC IGNITION Item Description Qty BDV300NE BDV300PE BDV400NE BDV400PE BDV500NE BDV500PE BDV600NE BDV 600PE Gas Valve Assembly Pilot Assembly Burner Tube Flexhose with Shutoff Valve Rocker Switch Injector Burner Assembly Venturi Wire Assembly Ignition Module Transformer 54D0700 37D0016 37D0017 37D0016 37D0017 37D0020 37D0021...
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Page 48: Illustrated Parts List
ILLUSTRATED PARTS LIST VENT COMPONENTS Item Qty/Box Description Simpson Horizontal High Wind Termination Cap Horizontal Square Termination Cap with Built-In Vinyl Siding Standoff, Heat Defl ector and Firestop. Instructions are included with kit. Horizontal Rigid Pipe Termination Kit with Horizontal Termination Cap with Built-In Vinyl Siding Standoff, Heat Defl... -
Page 49: Logs
LOGS Item Description Qty BDV300 Rear Log 54D0121 Right Log 54D0147 Left Log 54D0146 54D0700 BDV400 BDV500 BDV600 54D0181 54D0339 54D0039 54D0116 54D0361 54D0361 54D0115 54D0360 54D0360 ILLUSTRATED PARTS LISTS... -
Page 50: Massachusetts Residents Only
MASSACHUSETTS RESIDENTS ONLY: NOTES PLEASE READ AND FOLLOW THESE SPECIAL REQUIREMENTS NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fi tter when installed within the Commonwealth of Massachu- setts. Any residence with a direct vent product must have a CO detector installed in the residence. Installation of the fi... - Page 51 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed. 3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.
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Page 52: Technical Services
BASIC WARRANTY Monessen Hearth Systems (MHS) warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manu- factured by MHS in the appliance are found to be defective in materials or workmanship, MHS will, at its option, replace or repair the defective components at no charge to the original owner.
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