Monessen Hearth BDV300 Installation And Operating Instructions Manual
Bdv series direct vent gas fireplace
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DIRECT VENT GAS FIREPLACE
INSTALLATION AND OPERATING INSTRUCTIONS
WARNINGS
IF THE INFORMATION IN THESE INSTRUCTIONS ARE
NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
–
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
–
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
–
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration, services or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
* Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
BDV SERIES
MODELS:
BDV300, BDV400,
BDV500, BDV600
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
Y O U N G C H I L D R E N S H O U L D B E
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED ON
OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
VAPORS AND LIQUIDS.
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Table of Contents
Related Manuals for Monessen Hearth BDV300
Summary of Contents for Monessen Hearth BDV300
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Page 1: Installation And Operating Instructions
BDV SERIES DIRECT VENT GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS MODELS: BDV300, BDV400, BDV500, BDV600 WARNINGS IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. -
Page 2: Table Of Contents
CONTENTS Important Safety Information ......3 Glass Removal ..........32 Product Features ..........5 Final Installation ..........33 Rockwool Placement ........33 Code Approval ..........5 Log Placement ..........33 Pre-Installation Information Lava Rock and Ember Placement ....33 Installing Above 2000 Feet ......6 Operating Instructions Standing Pilot .. -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. •... - Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 IMPORTANT: 12. Do not use this fireplace to cook food or burn paper or PLEASE READ THE FOLLOWING CAREFULLY other objects. It is normal for fireplaces fabricated of steel to 13. Never place anything on top of fireplace. give off some expansion and/or contraction noises during the start up or cool down cycle.
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Page 5: Product Features
Blower Control Optional Remote Receiver Figure 1 - BDV300, 400, 500, 600 Fireplace CODE APPROVAL Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe. These appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS... -
Page 6: Pre-Installation Information
Manifold Press: (W.C.) 3.5" Manifold Press: (W.C.) 10" Maximum Supply Pressure 10.5" Maximum Supply Pressure 13" Minimum Supply Pressure 4.5" Minimum Supply Pressure 11" Model Number BDV300 BDV400 BDV500 BDV600 Natural Propane Natural Propane Natural Propane Natural Propane Max. Btu/hr Input... -
Page 7: Fireplace Framing
FIREPLACE FRAMING FIREBOX FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation requirements. See Figure 3 on Page 8 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs. -
Page 8: Fireplace Dimensions
" " " Drywall Support Tabs " " " " " " Figure 3 - Fireplace Dimensions DESCRIPTION Key Letter BDV300 BDV400 BDV500 BDV600 Overall Front Width " " " " Inside Width " 32" 36" 42" Glass Width 27"... -
Page 9: Fireplace Location
PRE-INSTALLATION INFORMATION FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. -
Page 10: Clearances
CLEARANCES CLEARANCES TO COMBUSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance. -
Page 11: Securing Fireplace To Floor Or Framing
SECURING FIREPLACE TO FLOOR OR FRAMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2"... -
Page 12: Installation Information
INSTALLATION INFORMATION FINISHING MATERIAL NOTE: Any remote wiring (i.e. remote control, wall switch, and optional fan) must be done prior to final finishing to avoid costly reconstruction. Never obstruct or modify the air inlet or outlet grills (louvers). This may create a fire hazard. -
Page 13: Vent Installation
VENT INSTALLATION This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. A Minimum of 3"... -
Page 14: Optional Top Vent Application
VENT INSTALLATION OPTIONAL TOP VENT APPLICATION A f t e r c o n v e r s i o n t o t o p v e n t The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the appli- configuration the 4"... -
Page 15: Installation Planning
VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. - Page 16 VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail Fixed Closed Opera- Fixed Closed Operable Vent Terminal Air Supply Inlet Area Where Terminals Not Permitted Figure 11 - Horizontal Vent Termination Location MINIMUM DISTANCES A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12"...
- Page 17 VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS G=6" (152mm) F=6" (152mm) Inside Corner Outside Corner C = Maximum depth of 48" (1219mm) for alcove location D = Minimum width for back wall of alcove location Combustible - 38" (965mm) Noncombustible - 24"...
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Page 18: Rear (Through The Wall) Applications
VENTING INSTALLATION REAR (THROUGH THE WALL) APPLICATIONS When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside of termination is 20" (508 m). See Figure 14. - Page 19 VENT INSTALLATION REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up.
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Page 20: Horizontal Termination Configuration
VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limita- tions as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable. -
Page 21: Horizontal Termination Configuration
VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATION 90° (Continued) • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36". See Figures 21 and 22, page 20. This does not apply if the 90°... -
Page 22: Below Grade Installation
VENT INSTALLATION BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. -
Page 23: Vertical Through-The-Roof Installation
VENT INSTALLATION VERTICAL (THROUGH-THE-ROOF) APPLICATIONS This Gas Fireplace has been approved for, • Vertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. See Figure 28. NOTE: Horizontal sections of this vent system require a minimum of 3"... -
Page 24: Installation For Vertical Termination
VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, Flashing consider an offset. See Figure 30 to avoid cutting load bearing members. - Page 25 VENT INSTALLATION 3. Cut a hole in the roof using the locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in 1/ 2 roof). The 9 "x9 " (241mm x 241mm) hole must be measured on the horizontal. Actual length may be larger depending on the pitch of the roof.
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Page 26: Fireplace Installation
FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION A qualified installer or service person must connect appliance to gas supply. - Page 27 FIREPLACE INSTALLATION Only persons licensed to work with A manual shutoff valve must be installed gas piping may make the necessary upstream of the appliance. Union tee gas connections to this appliance. and plugged " NPT pressure tapping point should be installed upstream of the appliance.
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Page 28: Checking Gas Pressure
CHECKING GAS PRESSURE ELECTRICAL INSTALLATION 1. Check gas type. The gas supply must be the same as stated on the applianceʼs rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. -
Page 29: Electrical Installation
ELECTRICAL INSTALLATION REMOTE WALL MOUNTED SWITCH A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junc- tion box at the desired location on the wall. See Figure 36. Do not extend beyond the wall switch wire length provided. NOTE: Extended lengths of wire may cause the fireplace not to function properly. -
Page 30: Electronic Pilot Ignition Wiring
ELECTRICAL INSTALLATION ELECTRONIC PILOT IGNITION WIRING Do not connect 110-120 VAC to the Remote Wall Switch. The appliance will malfunction or destroyed. To Junction Box Pilot Assembly GREEN Ignition Module Spark WHITE BLACK Sense Electronic Valve RED #2 BLACK WHITE Primary - 120V Gray #1 RED #2... - Page 31 OPTIONAL FAN/BLOWER SYSTEMS The junction box for the fan/blower systems has been factory installed. This system requires that 110-120 VAC to be wired to the factory installed junction box before the fireplace is permanently installed. See Figure 38. 120VAC Receptacle Junction BLACK GREEN...
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Page 32: Glass Removal
GLASS REMOVAL GLASS FRAME REMOVAL 1. Release two clamps on bottom of fireplace. See Figure 39. 2. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 3. Set glass frame aside. Glass Frame Clamps 2 on 300 Unit;... -
Page 33: Final Installation
Grate Bar Do not sprinkle the lava rock or ember Right chunks on top of the burner. This may Vertical cause potential sooting, glass breakage Grate Bar and a fire hazard. Figure 41 - Log Placement (BDV300, 400 shown) 54D0700... -
Page 34: Operating Instructions Standing Pilot
OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly. -
Page 35: Lighting Pilot For The First Time
OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME APPROVED LEAK TESTING METHOD If using a soap and water You may check for gas leaks with the following methods only: solution to test for leaks, • Soap and water solution DO NOT spray solution onto control body. -
Page 36: Lighting Burner
OPERATING INSTRUCTIONS LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner. -
Page 37: Operating Instructions Electronic Ign
OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING This appliance is equipped with an ignition device (Piezo) which automatically lights the pilot. Do If you do not follow these instructions NOT try to light the burner by hand. exactly, a fire or explosion may result B. -
Page 38: Cleaning And Maintenance
CLEANING AND MAINTENANCE Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season BURNER, PILOT AND CONTROL COMPARTMENT Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. -
Page 39: Vent System
CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function. -
Page 40: Troubleshooting
TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor will A. Wire disconnected. A. Open door and check to make sure wire is connected to ignitor. not light pilot after B. Check for spark at electrode and pilot. If no spark and electrode repeated triggering of B. -
Page 41: Standing Pilot Ignition
TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 4. Frequent pilot outage A. Pilot flame may be too high or A. Clean and adjust the pilot flame for maximum flame impinge- problem. too low, causing pilot safety ment on thermocouple. to drop out 5. -
Page 42: Replacement Parts
ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS 54D0700... -
Page 43: Illustrated Parts Lists
ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS Item Description BDV300 BDV400 BDV500 BDV600 Standard Features Junction Box Assembly 26D2128K 26D2128K 26D2128K 26D2128K Black Louver 54D0246 26D0695 26D0697 26D0699 Glass Frame Assembly 54D0294 54D0340 54D0195 54D0443 Factory Installed Options Brass Louver 54D0249K 26D0701K... -
Page 44: Standing Pilot Engine
ILLUSTRATED PARTS LISTS STANDING PILOT — MILLIVOLT CONTROL 11,12,13, 14 54D0700... - Page 45 ILLUSTRATED PARTS LISTS STANDING PILOT – MILLIVOLT CONTROL Item Description Qty BDV300NV BDV300PV BDV400NV BDV400PV BDV500NV BDV500PV BDV600NV BDV600PV Gas Valve Assembly 37D0117 37D0118 37D0117 37D0118 37D0117 37D0118 37D0117 37D0118 Pilot Assembly 37D0018 37D0019 37D0018 37D0019 37D0018 37D0019 37D0018 37D0019 2C Replacement Thermocouple 37D1067...
- Page 46 ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION 54D0700...
- Page 47 ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION Item Description Qty BDV300NE BDV300PE BDV400NE BDV400PE BDV500NE BDV500PE BDV600NE BDV 600PE Gas Valve Assembly 37D0016 37D0017 37D0016 37D0017 37D0016 37D0017 37D0016 37D0017 Pilot Assembly 37D0020 37D0021 37D0020 37D0021 37D0020 37D0021 37D0020 37D0021 Burner Tube 54D0288 54D0288 54D0194...
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Page 48: Vent Components
ILLUSTRATED PARTS LIST VENT COMPONENTS Simpson Duravent Item Qty/Box Description or Monessen P/N Simpson Horizontal High Wind Termination Cap Horizontal Square Termination Cap with Built-In Vinyl Siding Standoff, Heat Deflector and Firestop BHRTK Horizontal Rigid Pipe Termination Kit with Horizontal Termination Cap with Built- In Vinyl Siding Standoff, Heat Deflector, Firestop, 90°... -
Page 49: Logs
ILLUSTRATED PARTS LISTS LOGS Item Description Qty BDV300 BDV400 BDV500 BDV600 Rear Log 54D0121 54D0181 54D0339 54D0039 Right Log 54D0147 54D0116 54D0361 54D0361 Left Log 54D0146 54D0115 54D0360 54D0360 54D0700... - Page 50 NOTES 54D0700...
- Page 51 NOTES 54D0700...
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Page 52: Lifetime Warranty
BASIC WARRANTY Monessen Hearth Systems (MHS) warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manu- factured by MHS in the appliance are found to be defective in materials or workmanship, MHS will, at its option, replace or repair the defective components at no charge to the original owner.