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SERVICE MANUAL
HCD-VR90AV is the tuner, deck, CD and ampli-
fier section in LBT-VR90AV.
Amplifier section
Front Speaker:
The following measured at AC 120/220/240V, 50/60Hz
DIN power output (Rated)
130 + 130W
(6 Ω at 1 kHz, DIN)
Continuous RMS power output (Reference)
160 +160W
(6 Ω at 1 kHz, 10% THD)
Center Speaker:
DIN power output (Rated)
30W
(8 Ω at 1 kHz, DIN)
Continuous RMS power output (Reference)
40W
(8 Ω at 1 kHz, 10% THD)
Rear Speaker:
DIN power output (Rated)
30 + 30W
(8 Ω at 1 kHz, DIN)
Continuous RMS power output (Reference)
40 + 40W
(8 Ω at 1 kHz, 10% THD)
Inputs
PHONO IN (phono jacks):
sensitivity 3mV,
impedance 47k Ω
MIX MIC (phone jack):
sensitivity 1mV,
impedance 10k Ω
VIDEO1 IN (phono jacks):
sensitivity 250mV,
impedance 47k Ω
VIDEO2 IN (phono jacks):
sensitivity 250mV,
impedance 47k Ω
MD IN (phono jacks):
sensitivity 450mV,
impedance 47k Ω
MICROFILM
HCD-VR90AV
Model Name Using Similar Mechanism
CD Mechanism Type
CD
Section
Base Unit Name
Optical Pick-up Name
Model Name Using Similar Mechanism
Tape deck
Section
Tape Transport Mechanism Type

SPECIFICATIONS

DVD INPUT
FRONT (phono jacks):
sensitivity 450mV,
impedance 47k Ω
REAR (phono jacks):
sensitivity 450mV,
impedance 47k Ω
CENTER (phono jacks):
sensitivity 450mV,
impedance 47k Ω
WOOFER (phono jacks):
sensitivity 450mV,
impedance 47k Ω
Outputs
PHONES (stereo phone jack):
accepts headphones of
8 Ω or more
VIDEO OUT (phono jack):
voltage 250mV,
impedance 1k Ω
MD OUT (phono jacks):
voltage 250mV,
impedance 1k Ω
WOOFER OUT (phono jack):
voltage 1V,
impedance 1k Ω
FRONT SPEAKER:
accepts impedance of 8
to 16 Ω
CENTER SPEAKER:
accepts impedance of 8
to 16 Ω
REAR SPEAKER:
accepts impedance of 8
to 16 Ω
COMPACT Hi-Fi STEREO SYSTEM
E Model
HCD-VR50/VR70
CDM37L-5BD34L
BU-5BD34L
KSS-213D/Q-NP
NEW
TCM-230AWR2/230PWR2
Video section
Inputs
1Vp-p, 75 Ω
VIDEO1 IN (phono jacks):
1Vp-p, 75 Ω
VIDEO2 IN (phono jacks):
DVD INPUT VIDEO (phono jacks):
1Vp-p, 75 Ω
Output
1Vp-p, 75 Ω
VIDEO OUT (phono jack):
S-VIDEO OUT (4-pin/mini-DIN jack):
Y : 1Vp-p, unbalanced,
Sync negative,
C : 0.286 V p-p,
load immpedance
75 Ω
— Continued on next page —

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Summary of Contents for Sony HCD-VR90AV

  • Page 1: Specifications

    HCD-VR90AV SERVICE MANUAL E Model HCD-VR90AV is the tuner, deck, CD and ampli- fier section in LBT-VR90AV. Model Name Using Similar Mechanism HCD-VR50/VR70 CD Mechanism Type CDM37L-5BD34L Section Base Unit Name BU-5BD34L Optical Pick-up Name KSS-213D/Q-NP Model Name Using Similar Mechanism...
  • Page 2 Frequency response (DOLBY NR OFF) Power requirements 40 – 13,000Hz (±3dB), Thai model : 220 V AC, 50/60 Hz using a Sony TYPE I Other models : 120 V, 220V, or 230 – 240 V AC, 50/60 Hz cassette Adjustable with voltage selector 40 –...
  • Page 3 COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1. GENERAL 6-15. Schematic Diagram Deck Section ································ 40 ·········································································· 5 6-16. Printed Wiring Board Deck Section ····························· 41 6-17. Printed Wiring Board Power Section ··························· 42 2. DISASSEMBLY 6-18. Schematic Diagram Power (1/2) Section ····················· 43 2-1.
  • Page 5: General

    SECTION 1 GENERAL Front Panel 0!¡ !™ !£ !¢ !∞ !§ *º &ª !¶ &• !• &¶ !ª &§ @º @¡ @™ &∞ &¢ &£ @£ @¢ &™ &¡ &º @∞ @§ ^ª ^• @¶ @• @ª #º #¡ ^¶ ^§...
  • Page 6 This section is extracted from instruction manual.
  • Page 7: Disassembly

    SECTION 2 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 2-1. FRONT PANEL 3 Connector (CN452) 2 Connector (CN702) 1 Three flat type wires (CN303,CN304,CN431) 4 Connector (CN802) 7 Front panel 5 Screw (BVTP 3x8) 6 Four screw (BVTP 3x8) 2-2.
  • Page 8: Sub Panel

    2-3. SUB PANEL 7 Three screws (BVTP 2.6x8) 6 Two screws (BVTP 2.6x8) 4 Two screws (BTP 2.6x6) 1 Two screws (BVTP 2.6x8) 3 Open the CD lid assembly 2 Front input board 9 Two screws (BVTP 2.6x8) 0 Bracket (CD-R2) 5 Screw (BVTP 3x8) 8 Sub panel block 2-4.
  • Page 9: Tape Mechanism Deck And Cassette Lid

    2-5. TAPE MECHANISM DECK AND CASSETTE LID 1 Three screws (BVTP 2.6x8) Claw Holder assembly 8 Torsion spring (TC-A) Claw 6 Holder (A) assembly 2 Three screws (Refer to lower figure) (BVTP 2.6x8) Claw Cassette lid assembly Claw 3 Tape mechanism Portion B 9 Torsion spring (TC-B) 4 Cassette lid (A) assembly...
  • Page 10: Disc Table

    2-8. DISC TABLE Note: When the disc table is installed, adjust the positions of roller cam and mark ” as shown in the figure, then set to the groove of disc table. Stop screw Screw (BVTP3X8) Screw (BVTP3X8) Bracket (BU) Disc table...
  • Page 11: Service Mode

    SECTION 3 SERVICE MODE About CD-TEXT display This unit is provided with a simple CD-TEXT display function. The CD-TEXT contents of 20 tracks are displayed on the fluorescent display tube. Since the function is simple, some special characters may not be displayed, or may be displayed as other characters. MC Cold Reset •...
  • Page 12 AMS Test Mode • This mode is used for checking the AMS operations of the tape deck. 7-819-039-12 Alignment tape, AMS-110A Procedure: Press the 1/u button to turn the set ON. Set the tape (AMS-110A). Press the three buttons t/CLOCK SET , ENTER , and DISC 3 button simultaneously. “TEST MODE”...
  • Page 13 SELF-DIAGNOSIS This model has the self-diagnosis function for the VIDEO and AUDIO decoder sections. Immediately after the power on, the self-diagnosis function searches each operation of IC’s around the mechanism control microcomputer (IC701). The results can be checked by D502 of the VIDEO board. [VIDEO BOARD] (SIDE A) •...
  • Page 14 [VIDEO CD COLOR-BARS MODE] On this mode, the data of the color-bars signal as a picture signal and the 1kHz sine wave signal as a sound signal are output by the mechanism control microcomputer (IC502) for video CD signal check. When measurement of the voltage and waveform on the VIDEO board, perform it in this mode.
  • Page 15: Mechanical Adjustments

    SECTION 4 SECTION 5 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS Precaution DECK SECTION 0 dB=0.775V Clean the following parts with a denatured alcohol-moistened swab: Demagnetize the record/playback head with a head record/playback heads pinch rollers demagnetizer. erase head rubber belts Do not use a magnetized screwdriver for the adjustments. capstan idlers After the adjustments, apply suitable locking compound to the...
  • Page 16 Mode: Playback Tape Speed Adjustment (Deck A) test tape Note: Set the test mode using the following method and begin tape P-4-A100 speed adjustment. (10kHz, –10dB) oscilloscope In the test mode, the speed will switch to double speed or normal speed each time the HI-SPEED DUB button is pressed. MD OUT Procedure: With the power turned ON, press the t/CLOCK SET button,...
  • Page 17 Record Bias Adjustment (Deck B) Record Level Adjustment (Deck B) Procedure: Procedure: INTRODUCTION INTRODUCTION When set to the test mode performed in Tape Speed Adjustment, When set to the test mode performed in Tape Speed Adjustment, when the tape is rewound after recording, the “REC memory mode” when the tape is rewound after recording, the “REC memory mode”...
  • Page 18 Note: Clear RF signal waveform means that the shape “◊” can be CD SECTION clearly distinguished at the center of the waveform. Note: RF signal waveform CD Block is basically constructed to operate without adjustment. Therefore, check each item in order given. VOLT/DIV : 200mV Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
  • Page 19: Diagrams

    SECTION 6 DIAGRAMS 6-1. CIRCUIT BOARDS LOCATION Adjustment Location : SURROUND AMP board FL board [ BD BOARD ] — SIDE B — TUNER UNIT (RF) JACK board (VC) VIDEO board (FE) (TE) (AGCCON) TC-A board TC-B board PANEL VR board TRANS board (IOP) FRONT INPUT board...
  • Page 20: Block Diagrams

    HCD-VR90AV 6-2. BLOCK DIAGRAMS BD SECTION OPTICAL PICK-UP BLOCK (KSS-213D/Q-NP) DIGITAL SERVO DIGITAL SIGNAL PRCESSOR IC781 DETECTOR RF AMP IC101 CD DIGITAL IC103 D OUT DIGITAL DOUT ERROR OPTICAL CORRECTOR RF AC PCM-D RF EQ ADATA SUMMING REGISTER DEMODULATOR BCLK...
  • Page 21: Video Section

    HCD-VR90AV VIDEO SECTION D-RAM IC507 IC506 16-19•22-26 2-5•7-10•31-34•36-39 13-15•17-21 25•4•28•29•3•2•30 12-5•27•26•23 13 14 28 29 38 42 10-15•17•19•21•23-29 58-56•54•52-50•48•46-44 MAIN(1/2) LEVEL SHIFT SECTION OUTPUT AMP IC501 IC401 (Page 23) BUFFER TRAP ADATA CD-DATA Y-OUT MIX AMP MUTE Q301 Q302,306,307 VCD VIDEO...
  • Page 22: Deck Section

    HCD-VR90AV DECK SECTION S1008 S1004 A CrO B CrO CN301 R CH RV311 MAIN(1/2) PLAYBACK SECTION IC611 A 120/70 B NORM/CROM/METAL LEVEL (Page 23) DECK A A IN PB OUT B IN TC PB L HP101 PB HEAD R CH...
  • Page 23: Main (1/2) Section

    HCD-VR90AV MAIN (1/2) SECTION AV SWITCH IC191 VIDEO SECTION VCD VIDEO (Page 21) J804 J702 VIDEO 2 VIDEO VD OUT SOUND PROCESSOR 1 J702 IC101 J701 DVD VIDEO REC B2 MD OUT J702 DECK VIDEO 1 SECTION REC A2 TC REC L...
  • Page 24: Main (2/2) Section

    HCD-VR90AV MAIN (2/2) SECTION FAN901 PL-RELAY FAN SWITCH Q961, 962 POWER IC931 Q931 SECTION POWER SWITCH MAIN CONTROL SECTION (Page 25) +10V IC501 (2/2) PL A+10V (Page 25) +UNREG, 17V ST +10V STK-POWER STK POWER Q932 HP MUTE HP MUTE...
  • Page 25: Power Section

    HCD-VR90AV POWER SECTION ECHO LEVEL RV851 ECHO CONTROL MIC AMP MIC VOLUME IC851 MIC AMP IC850 (1/2) RV850 IC850 (2/2) J801 MAIN(1/2) MIX MIC SECTION MIC-SIG (Page 23) MAIN(1/2) DISPLAY RELAY SECTION MIC-SIG F-RELAY SECTION DRIVER POWER AMP & VOLUME CONTROL...
  • Page 26: Display Section

    HCD-VR90AV DISPLAY SECTION Q602 LED POWER LED5V Q603 SWITCH D604 D605 LED POWER D606 D607 DISPLAY CONTROL LED5V SWITCH D611 D612 IC601 D614 D613 D700 D616 D615 Q601 D618 D617 SWITCH D621 D619 LED SEL D623 D620 SERIAL D625 D624...
  • Page 27: Bd Section

    Waveforms THIS NOTE IS COMMON FOR PRINTED WIRING VIDEO SECTION BD SECTION BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For schematic diagrams. 4Vp-p 1.3Vp-p 5.8Vp-p Note: • All capacitors are in µF unless otherwise noted. pF: µµF 27MHz 10MHz 50 WV or less are not indicated except for electrolytics...
  • Page 28: Printed Wiring Board Bd Section

    HCD-VR90AV 6-3. PRINTED WIRING BOARD BD SECTION • Refer to page 19 for Circuit Boards Location. (Page 30)
  • Page 29: Schematic Diagram Bd Section

    HCD-VR90AV 6-4. SCHEMATIC DIAGRAM BD SECTION • Refer to page 27 for Waveforms. (Page 31)
  • Page 30: Video Section

    HCD-VR90AV • Refer to page 19 for Circuit Boards Location. 6-5. PRINTED WIRING BOARD VIDEO SECTION (Page 34) R564 (Page 28) CN301 • Semiconductor • Semiconductor Location Location Ref. No. Location Ref. No. Location D301 IC501 D501 IC502 D502 IC506...
  • Page 31: Video (1/3) Section

    HCD-VR90AV 6-6. SCHEMATIC DIAGRAM VIDEO (1/3) SECTION • Refer to page 63 for IC Pin Functions. • Refer to page 27 for Waveforms. (Page 33) (Page 29) (Page 37) (Page 33) (Page 32) (Page 32)
  • Page 32: Video (2/3) Section

    HCD-VR90AV 6-7. SCHEMATIC DIAGRAM VIDEO (2/3) SECTION • Refer to page 65 for IC Pin Functions. • Refer to page 27 for Waveforms. • Refer to page 30 for Printed Wiring Board. (Page 31) (Page 31) (Page 33) UDZ-TE-17-3.9B 0.001uF...
  • Page 33: Video (3/3) Section

    HCD-VR90AV 6-8. SCHEMATIC DIAGRAM VIDEO (3/3) SECTION • Refer to page 60 for IC Block Diagrams. • Refer to page 27 for Waveforms. • Refer to page 30 for Printed Wiring Board. (Page 31) (Page 31) CN301 (Page 32) (Page 35) 22uF 0.0047uF...
  • Page 34: Main Section

    HCD-VR90AV • Semiconductor Location 6-9. PRINTED WIRING BOARD MAIN SECTION • Refer to page 19 for Circuit Boards Location. Ref. No. Location (Page 59) (Page 30) D333 D334 DVD INPUT D335 FRONT REAR WOOFER D336 M901 CD DIGITAL VIDEO CENTER...
  • Page 35: Main (1/5) Section

    HCD-VR90AV 6-10. SCHEMATIC DIAGRAM MAIN (1/5) SECTION • Refer to page 60 for IC Block Diagrams. 0.033 150k 150k 150k MICON INTER FACE 0.033 150k 150k 150k CN701 TP720 VCD VIDEO GND VCD VIDEO C725 C778 R725 D193 1SS355 D194...
  • Page 36: Main (2/5) Section

    HCD-VR90AV 6-11. SCHEMATIC DIAGRAM MAIN (2/5) SECTION • Refer to page 27 for Waveforms. • Refer to page 34 for Printed Wiring Board. • Refer to page 61 for IC Pin Functions. (Page 39) (Page 35) (Page 39) JR556 (Page 45) 6.8k(MY,SP,...
  • Page 37: Main (3/5) Section

    HCD-VR90AV 6-12. SCHEMATIC DIAGRAM MAIN (3/5) SECTION • Refer to page 34 for Printed Wiring Board. (Page 36) (Page 36) CD DIGITAL D401 FB411 1SS355 0µH IIC-DATA IIC-CLK D+5V(UNSW) (Page 31) R411 (Page 53) (Page 38) (Page 39) (Page 35)
  • Page 38: Schematic Diagram Main (4/5) Section

    HCD-VR90AV 6-13. SCHEMATIC DIAGRAM MAIN (4/5) SECTION • Refer to page 34 for Printed Wiring Board. (Page 35) (Page 40) (Page 58) (Page 39) (Page 37) (Page 36)
  • Page 39: Schematic Diagram Main (5/5) Section

    HCD-VR90AV 6-14. SCHEMATIC DIAGRAM MAIN (5/5) SECTION • Refer to page 34 for Printed Wiring Board. M5F7805L JR911 2200 (Page IC921 Q921 M5F7805L 2SB1375 JR921 SWITCH R917 330 R916 2.2k R919 330 C922 C921 R920 330 (Page (Page 55) (Page...
  • Page 40: Schematic Diagram Deck Section

    HCD-VR90AV 6-15. SCHEMATIC DIAGRAM DECK SECTION (Page 38) The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
  • Page 41: Deck Section

    HCD-VR90AV 6-16. PRINTED WIRING BOARD DECK SECTION • Refer to page 19 for Circuit Boards Location. (Page 34)
  • Page 42: Printed Wiring Board

    HCD-VR90AV 6-17. PRINTED WIRING BOARD POWER SECTION • Refer to page 19 for Circuit Boards Location. SORROUND SPEAKER REAR CENTER • Semiconductor Location Ref. No. Location D401 D402 D403 D405 D406 D409 D410 D801 D802 D803 D831 D833 D834 D835...
  • Page 43: Schematic Diagram Power (1/2) Section

    HCD-VR90AV 6-18. SCHEMATIC DIAGRAM POWER (1/2) SECTION (Page 58) 21DQ04N 21 DQ04N 21DQ04N 21DQ04N C891 C841 3300 3300 IC801 STK411-230M 2CH CLASS AB + VOL CONTROL C842 C892 3300 3300 THERMAL MTZJ-T-77-8.2A MTZJ-T-77-8.2A (Page 39) R858 0.22 R808 0.22 (TH ONLY)
  • Page 44: Schematic Diagram Power (2/2) Section

    HCD-VR90AV 6-19. SCHEMATIC DIAGRAM POWER (2/2) SECTION • Refer to page 42 for Printed Wiring Board. (Page 43) (Page 43) (Page 43) 30.8 30.8 HZS33-1LTD Q403,407 Q404,406 RELAY DRIVE RELAY DRIVE MTZJ-T-77-5.6 The components identified by mark ! or dotted line with mark ! are critical for safety.
  • Page 45: Schematic Diagram

    HCD-VR90AV 6-20. SCHEMATIC DIAGRAM SURROUND SECTION The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. 6-21. PRINTED WIRING BOARD SURROUND SECTION • Refer to page 19 for Circuit Boards Location.
  • Page 46: Schematic Diagram

    HCD-VR90AV 6-22. SCHEMATIC DIAGRAM FL SECTION • Refer to page 60 for IC Block Diagrams. • Refer to page 68 for IC Pin Functions. (Page 50) (Page (TH ONLY) R698 10k R696 10k (Page 50) (Page 36) (Page 48)
  • Page 47: Fl Section

    HCD-VR90AV 6-23. PRINTED WIRING BOARD FL SECTION • Refer to page 19 for Circuit Boards Location. (Page 34) (Page 51) (Page 51) (Page 51) (Page 49) • Semiconductor Location Ref. No. Location Ref. No. Location D601 A-13 IC604 D602 C-13...
  • Page 48: Panel Vr Section

    HCD-VR90AV 6-24. SCHEMATIC DIAGRAM PANEL VR SECTION R760 K-CON K-CON 5.1CH K-CON 5.1CH (Page 46)
  • Page 49: Printed Wiring Board

    HCD-VR90AV 6-25. PRINTED WIRING BOARD PANEL VR SECTION • Refer to page 19 for Circuit Boards Location. R781 D615 R760 DVD 5.1CH LOGIC K-CON K-CON S631 S660 (Page 47)
  • Page 50: Schematic Diagram Tc Panel Section

    HCD-VR90AV 6-26. SCHEMATIC DIAGRAM TC PANEL SECTION (Page 46) (Page 46) (Page 52) (Page 52) (Page 46)
  • Page 51: Printed Wiring Board Tc Panel Section

    HCD-VR90AV 6-27. PRINTED WIRING BOARD TC PANEL SECTION • Refer to page 19 for Circuit Boards Location. (Page 47) (Page 47) (Page 53) (Page 47) (Page 53)
  • Page 52: Cd Panel Section

    HCD-VR90AV 6-28. SCHEMATIC DIAGRAM CD PANEL SECTION (Page 50) (Page 50) R741 R740 R739 R738 R737 4.7k 3.3k 2.7k 1.8k 1.2k S671 S670 S669 S668 S667 ACTIVE SELECT RETURN PREV NEXT (Page 35)
  • Page 53: Printed Wiring Board

    HCD-VR90AV 6-29. PRINTED WIRING BOARD CD PANEL SECTION • Refer to page 19 for Circuit Boards Location. S671 S670 S669 S668 S667 (Page 51) ACTIVE SELECT RETURN PREV NEXT R741 R740 R739 R738 R742 (Page 51) (Page...
  • Page 54: Schematic Diagram Cd Motor Section

    HCD-VR90AV 6-30. SCHEMATIC DIAGRAM CD MOTOR SECTION (Page 37)
  • Page 55: Printed Wiring Board Cd Motor Section

    HCD-VR90AV 6-31. PRINTED WIRING BOARD CD MOTOR SECTION • Refer to page 19 for Circuit Boards Location. (Page 34)
  • Page 56: Schematic Diagram

    HCD-VR90AV 6-32. SCHEMATIC DIAGRAM JACK SECTION • Refer to page 60 for IC Block Diagrams. (Page 43) (Page 39)
  • Page 57: Jack Section

    HCD-VR90AV 6-33. PRINTED WIRING BOARD JACK SECTION • Refer to page 19 for Circuit Boards Location. ECHO LEVEL MIC VOL (Page 34) (Page 42)
  • Page 58: Schematic Diagram

    HCD-VR90AV 6-34. SCHEMATIC DIAGRAM TRANS SECTION 0.15 EA,MY,SP,IA MODEL 0.15 TH MODEL JW971 RBV-2506 T6.3A/250V MY,SP,IA MODEL (Page 43) T6.3A/250V T5AL/250V T6.3A/250V T6.3A/250V The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
  • Page 59: Printed Wiring Board

    HCD-VR90AV 6-35. PRINTED WIRING BOARD TRANS SECTION • Refer to page 19 for Circuit Boards Location. 6-36. SCHEMATIC DIAGRAM LEAF SW SECTION EA,MY,SP,IA MODEL MY,SP,IA MODEL JW967 (Page 38) 6-37. PRINTED WIRING BOARD LEAF SW SECTION • Refer to page 19 for Circuit Boards Location.
  • Page 60: Ic Block Diagrams

    HCD-VR90AV 6-38. IC BLOCK DIAGRAMS IC181 MC14052BF (MAIN (1/5) section) IC603 BA3830F (FL section) IC509 PCM1727E-2T2 (VIDEO (3/3) section) 384fs REFFERENCE RESET 18 RESET CLOCK MANAGER CURRENT • DUAL PLL REFFERENCE 2XCOM 17 f01 CURRENT DGND PGND POWER XCOM SUPPLY...
  • Page 61: Ic Pin Functions

    6-39. IC PIN FUNCTIONS • IC501 MAIN CONTROL (M30622MA-A09FP) (MAIN board) Pin No. Pin Name Function POWER Power amp ON/OFF signal output POWER Power ON/OFF signal output F-RELAY Front speaker relay control output REAR-RELAY Rear speaker relay control output CD-POWER CD power on signal output LINE-MUTE Line mute signal output...
  • Page 62 Pin No. Pin Name Function TUNED Tuned detection for tuner ST-CE Tuner chip enable output ST-DOUT Tuner data output ST-DIN Tuner data input ST-CLK Tuner clock output SENS BD Condition signal input HOLD MODE signal output CD latch signal output (Not used) XRST CD reset signal output DISC-SENS...
  • Page 63 • IC502 MPEG DECODER, MECHANISM CONTROL (M30620MC-A05FP) (VIDEO BOARD) Pin No. Pin Name Function SENSE Internal state (SENSE) monitor input (IC101) SENSE CLK Serial data reading clock output (IC101) DSP DATA Serial data output (IC101) DSP LATCH Latch output (IC101) DSP CLK Serial data clock output (IC101) TSENS...
  • Page 64 Pin Name Function Pin No. BUS XWRL Not used LO. BOOST Not used AUDIO MUTE Audio mute output “L” : mute LOAD OUT Not used LOAD IN Not used INSW Not used OUTSW Not used MODEL 1 L : System input (Fixed at “L”) MODEL 2 L : System input (Fixed at “L”) TBLL...
  • Page 65 • IC505 CD DECODER, SYSTEM CONTROL (CL680T-D1) (VIDEO BOARD) Pin Name Function Pin No. – Not used – Ground CD-BCK CD Decode bit clock CD-DATA CD Decode data CD-LRCK CD Decode Left or Right channel selection clock CD-C2PO CD Decode C2 error data –...
  • Page 66 Pin Name Function Pin No. Address data from CL680 to Microcode ROM/DRAM – Ground Address data from CL680 to Microcode ROM/DRAM VDD3 – +3.3V Power supply Address data from CL680 to Microcode ROM/DRAM Address data from CL680 to Microcode ROM/DRAM Address data from CL680 to Microcode ROM/DRAM –...
  • Page 67 Pin Name Function Pin No. PGIO0 Not used PGIO8 Not used PGIO2/VSYNC/ Vertical synchronized signal of video signal CSYNC AVDD PLL – +3.3V Power supply – Not used – Not used – Not used AGND PLL – Ground – Ground –...
  • Page 68 • IC601 DISPLAY CONTROL (TMP88CS76F-6005) (FL board) Pin No. Pin Name Function SIRCS Remote commander signal input JOG A Rotary encoder (S702) pulse input LED SCK LED clock signal output LED LATCH LED latch signal output LED DAT LED serial data output LED POWER —...
  • Page 69: Exploded Views

    SECTION 7 EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may • Hardware (# mark) list and accessories and The components identified by mark ! or have some differences from the original one. packing materials are given in the last of this dotted line with mark ! are critical for safety.
  • Page 70: Front Panel Section 1

    7-2. FRONT PANEL SECTION 1 not supplied FL601 not supplied Supplied with RV850 not supplied Supplied with J803 Supplied with J801 not supplied not supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 4-214-716-01 KNOB(VOL) 4-214-717-01 CURSOR * 52 1-672-193-11 TC-A BOARD 4-214-756-01 KNOB(MICROPHONE)
  • Page 71: Front Panel Section 2

    * 110 3-973-975-21 DAMPER, OIL 4-214-768-01 SPRING (TCA), TORSION X-4950-643-1 PANEL ASSY, SUB 4-214-759-01 EMBLEM (NO.6), SONY 4-951-620-01 SCREW (2.6 × 8), +BVTP X-4950-668-1 LID(A) ASSY, CASSETTE 4-957-577-01 SCREW PTP WH (2.6 × 8) (DIA. 10) X-4950-639-1 LID(B) ASSY, CASSETTE...
  • Page 72: Chassis Section

    7-4. CHASSIS SECTION T951 not supplied not supplied not supplied not supplied CDM37L-5BD34L (EA, SP, MY) CNP901 (EA, SP, MY) (IA) CNP901 not supplied (IA, TH) not supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 1-790-288-11 WIRE (FLAT TYPE) (13 CORE) (350 mm) 1-673-110-11 TRANS BOARD ! 152...
  • Page 73: Tc Mechanism Section 1 (Tcm230Awr2/230Pwr2)

    7-5. TC MECHANISM SECTION 1 (TCM230AWR2/230PWR2) *NOTE: Two types of parts which are not interchangeable are available for the Head deck (A) ASSY and Head deck (B) ASSY. When replacing the parts, refer to the following figure, and use the appropriate part.
  • Page 74: Tc Mechanism Section 2 (Tcm230Awr2/230Pwr2)

    7-6. TC MECHANISM SECTION 2 (TCM230AWR2/230PWR2) *NOTE: Two types of parts which are not interchangeable are available for the mechanical block assembly. When replacing the parts, refer to the following figure, and use the appropriate part. Parts with “P” mark: 230PWR2 Parts without “P”...
  • Page 75: Cd Mechanism Section (Cdm37M-5Bd32L)

    7-7. CD MECHANISM SECTION (CDM37M-5BD32L) supplied M201 supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 4-987-976-01 SCREW, STEP * 514 A-4673-765-A CD MOTOR BOARD, COMPLETE 4-944-490-01 BELT (TIMING) 4-978-426-01 INDICATOR (NO.) A-4660-978-A GEAR (PULLEY) ASSY * 516 1-659-059-13 LED (CD) BOARD 4-978-421-01 GEAR (MID)
  • Page 76: Base Unit Section (Bu-5Bd32L)

    7-8. BASE UNIT SECTION (BU-5BD32L) M101 M102 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks ! 601 8-820-020-02 OPTICAL PICK-UP KSS-213D/Q-NP A-4724-653-A BD BOARD, COMPLETE 4-951-620-01 SCREW (2.6 × 8), +BVTP 1-769-069-11 WIRE (FLAT TYPE) (16 CORE) 3-713-786-51 SCREW +P 2 ×...
  • Page 77: Electrical Parts List

    SECTION 8 AUDIO ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • RESISTORS • SEMICONDUCTORS parts list may be different from the parts All resistors are in ohms. In each case, u: µ, for example: specified in the diagrams or the components METAL: metal-film resistor uA...: µA...
  • Page 78 AUDIO Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R612 1-247-815-91 CARBON 1/4W < CONNECTOR > ! R621 1-212-851-00 FUSIBLE 1/4W F ! R622 1-212-851-00 FUSIBLE 1/4W F CN101 1-770-706-11 CONNECTOR, FFC/FPC 23P R623 1-249-432-11 CARBON 1/4W CN102 1-777-937-11 CONNECTOR, FFC/FPC 16P...
  • Page 79 CD MOTOR CD-L CD-R Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R175 1-216-025-91 RES,CHIP 1/10W R741 1-249-425-11 CARBON 4.7K 1/4W F R203 1-216-025-91 RES,CHIP 1/10W R742 1-249-427-11 CARBON 6.8K 1/4W F R204 1-216-025-91 RES,CHIP 1/10W R743 1-249-429-11 CARBON 1/4W...
  • Page 80 DOOR SW Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 1-672-191-12 DOOR-SW BOARD < DIODE > ************** D601 8-719-071-44 DIODE SELS5223C-TP15 (STAND-BY) < CAPACITOR > D602 8-719-058-04 DIODE SEL5223S-TP15 (DAILY) D603 8-719-058-04 DIODE SEL5223S-TP15 (REC) C691 1-162-306-11 CERAMIC 0.01uF D604...
  • Page 81 FRONT INPUT Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R623 1-247-903-00 CARBON 1/4W R681 1-249-440-11 CARBON 1/4W R624 1-247-807-31 CARBON 1/4W R682 1-249-420-11 CARBON 1.8K 1/4W F R625 1-247-807-31 CARBON 1/4W R683 1-249-437-11 CARBON 1/4W R626 1-249-429-11 CARBON 1/4W...
  • Page 82 JACK LEAF SW Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks A-4417-554-A JACK BOARD, COMPLETE < JACK > ******************** J801 1-770-226-11 JACK (LARGE TYPE)(MIC1) < CAPACITOR > J802 1-770-226-11 JACK (LARGE TYPE)(MIC2) J803 1-770-226-11 JACK (LARGE TYPE)(PHONE) C803 1-162-306-11 CERAMIC 0.01uF...
  • Page 83 LEAF SW LED (CD) LED (PANEL) MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < TRANSISTOR > A-4419-724-A MAIN BOARD, COMPLETE (EA) ********************* Q1001 8-729-029-56 TRANSISTOR DTA144ESA-TP A-4417-485-A MAIN BOARD, COMPLETE (MY,SP,IA,TH) ********************* < RESISTOR > 4-875-327-31 HEAT SINK 3 ×...
  • Page 84 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C212 1-126-959-11 ELECT 0.47uF C310 1-163-005-11 CERAMIC CHIP 470PF C213 1-136-165-00 FILM 0.1uF C311 1-126-964-11 ELECT 10uF C214 1-163-038-91 CERAMIC CHIP 0.1uF C312 1-126-959-11 ELECT 0.47uF C215 1-163-038-91 CERAMIC CHIP 0.1uF C313...
  • Page 85 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C721 1-126-960-11 ELECT * CN902 1-770-729-11 CONNECTOR, BOARD TO BOARD 10P C722 1-126-926-11 ELECT 1000uF * CN903 1-564-506-11 PLUG, CONNECTOR 3P C723 1-126-960-11 ELECT C724 1-163-005-11 CERAMIC CHIP 470PF <...
  • Page 86 Q911 8-729-040-20 TRANSISTOR RT1P137L-TP 1-216-295-91 SHORT 0 Q912 8-729-029-86 TRANSISTOR DTC124ESA-TP Q914 8-729-029-86 TRANSISTOR DTC124ESA-TP 1-216-296-91 SHORT 0 Q921 8-729-018-59 TRANSISTOR 2SB1375(LB-SONY) 1-216-296-91 SHORT 0 Q931 8-729-040-20 TRANSISTOR RT1P137L-TP 1-216-296-91 SHORT 0 1-216-295-91 SHORT 0 Q932 8-729-029-86 TRANSISTOR DTC124ESA-TP JR10...
  • Page 87 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R202 1-216-025-91 RES,CHIP 1/10W R352 1-216-057-00 METAL CHIP 2.2K 1/10W R203 1-216-041-00 METAL CHIP 1/10W R353 1-216-025-91 RES,CHIP 1/10W R204 1-216-109-00 METAL CHIP 330K 1/10W R354 1-216-025-91 RES,CHIP 1/10W R205 1-216-089-91 RES,CHIP...
  • Page 88 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R559 1-216-0225-91 RES,CHIP 1/10W R712 1-216-073-00 METAL CHIP 1/10W R561 1-216-025-91 RES,CHIP 1/10W R713 1-216-068-00 METAL CHIP 6.2K 1/10W R563 1-216-025-91 RES,CHIP 1/10W R714 1-216-073-00 METAL CHIP 1/10W R565 1-216-025-91 RES,CHIP...
  • Page 89 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks A-4417-494-A PA BOARD, COMPLETE (EA,MY,SP,IA) < CONNECTOR > ****************** A-4424-301-A PA BOARD, COMPLETE (TH) CN803 1-778-981-11 CONNECTOR, BOARD TO BOARD 13P CN804 1-766-921-11 CONNECTOR, BOARD TO BOARD 10P ****************** 7-685-646-79 SCREW +BVTP 3 ×...
  • Page 90 PANEL-VR Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks Q851 8-729-140-84 TRANSISTOR 2SC1841TP-PAFAEA R835 1-249-437-11 CARBON 1/4W Q855 8-729-231-55 TRANSISTOR 2SC2878AB-TPE2 R836 1-249-417-11 CARBON 1/4W F Q903 8-729-048-52 TRANSISTOR 2SA1932(TP) R837 1-249-435-11 CARBON 1/4W Q904 8-729-119-76 TRANSISTOR 2SA1115TP-EF R838 1-249-435-11 CARBON 1/4W...
  • Page 91 PANEL-VR SURROUND AMP Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks D616 8-719-058-04 DIODE SEL5223S-TP15 (ENTER) S635 1-554-303-21 SWITCH, TACTILE (DSP) D617 8-719-058-04 DIODE SEL5223S-TP15 (DSP) S636 1-554-303-21 SWITCH, TACTILE (EFFECT) D618 8-719-058-04 DIODE SEL5223S-TP15 (EFFECT) S637 1-554-303-21 SWITCH, TACTILE (P.FILE MEMORY) D619...
  • Page 92 SURROUND AMP TABLE SENSOR TC-A TC-B Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < RESISTOR > < RESISTOR > R101 1-249-417-11 CARBON 1/4W F R701 1-249-417-11 CARBON 1/4W F R102 1-249-437-11 CARBON 1/4W R702 1-249-418-11 CARBON 1.2K 1/4W F R103...
  • Page 93 TRANS VIDEO Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 1-673-110-11 TRANS BOARD C313 1-165-319-11 CERAMIC CHIP 0.1uF C314 1-165-319-11 CERAMIC CHIP 0.1uF ************ C318 1-124-778-00 ELECT CHIP 22uF 6.3V 1-533-233-21 HOLDER, FUSE C319 1-165-319-11 CERAMIC CHIP 0.1uF C401 1-165-319-11 CERAMIC CHIP...
  • Page 94 VIDEO Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C553 1-126-206-11 ELECT CHIP 100uF 6.3V JW502 1-216-295-91 SHORT 0 C555 1-124-779-00 ELECT CHIP 10uF JW503 1-216-295-91 SHORT 0 C556 1-165-319-11 CERAMIC CHIP 0.1uF JW504 1-216-295-91 SHORT 0 C559 1-126-206-11 ELECT CHIP 100uF...
  • Page 95 VIDEO Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R314 1-216-033-00 METAL CHIP 1/10W R406 1-216-081-00 METAL CHIP 1/10W (TH) (EA,MY,SP,IA) R315 1-216-047-91 RES,CHIP 1/10W R406 1-216-079-00 METAL CHIP 1/10W R316 1-216-657-11 METAL CHIP 1.8K 0.5% 1/10W (TH) (EA,MY,SP,IA)
  • Page 96 HCD-VR90AV VIDEO Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R537 1-216-025-91 RES,CHIP 1/10W MISCELLANEOUS R538 1-216-073-00 METAL CHIP 1/10W ************** R542 1-216-049-91 RES,CHIP 1/10W R543 1-216-685-11 METAL CHIP 0.5% 1/10W 1-769-977-11 WIRE (FLAT TYPE) (13 CORE) (150 mm)

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