York AFFINITY SERIES Installation Manual

York AFFINITY SERIES Installation Manual

2-5 ton
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R-410A
AFFINITY SERIES
DEZ024-060
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Unit Accessory Weights . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Unit Dimensions Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Side Duct Application . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 Bottom Duct Application . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . 14
10 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . 16
1 Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Dimensions Front and Bottom . . . . . . . . . . . . . . . . . . . . . 6
5 Dimensions Back and Bottom . . . . . . . . . . . . . . . . . . . . . 6

General

®
YORK
Affinity Model DEZ units are factory assembled cooling
units designed for outdoor installation on a roof top or a slab.
Field-installed electric heater accessories are available to
provide supplemental electric heat combined with electric
cooling.
The units are completely assembled on rigid, removable base
rails. All piping, refrigerant charge, and electrical wiring is
factory installed and tested. The units require only electric
power and duct connections at the point of installation.
The electric heaters have nickel-chrome resistance wire
elements and utilize single point power connection.
Safety Considerations
This is a safety alert symbol
labels or in manuals, be alert to the potential for personal injury.
Understand and pay particular attention the signal words
DANGER, WARNING or CAUTION.

TABLE OF CONTENTS

LIST OF TABLES
LIST OF FIGURES
. When you see this symbol on
Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cooling Sequence Of Operations . . . . . . . . . . . . . . . . . . . 19
Heating Sequence Of Operations . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Normal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11 Indoor Blower Specifications . . . . . . . . . . . . . . . . . . . . . . 16
12 Electric Heat Multipliers . . . . . . . . . . . . . . . . . . . . . . . . . 16
13 DEZ024 Superheat Charging . . . . . . . . . . . . . . . . . . . . . 17
14 DEZ030 Superheat Charging . . . . . . . . . . . . . . . . . . . . . 17
15 DEZ036 Superheat Charging . . . . . . . . . . . . . . . . . . . . . 17
16 DEZ042 Superheat Charging . . . . . . . . . . . . . . . . . . . . . 18
17 DEZ048 Superheat Charging . . . . . . . . . . . . . . . . . . . . . 18
18 DEZ060 Superheat Charging . . . . . . . . . . . . . . . . . . . . . 18
6 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 Typical Field Control Wiring Diagram . . . . . . . . . . . . . . . 8
8 Typical Field Power Wiring Diagram . . . . . . . . . . . . . . . . 9
9 Coil Delta P vs. Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . 15
10 R-410A Quick Reference Guide . . . . . . . . . . . . . . . . . . 24
DANGER indicates an imminently hazardous situation, which,
if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which,
if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if
not avoided may result in minor or moderate injury. It is also
used to alert against unsafe practices and hazards involving
only property damage.
Improper installation may create a condition where the
operation of the product could cause personal injury or
property damage. Improper installation, adjustment,
alteration, service or maintenance can cause injury or
property damage. Refer to this manual for assistance or
for additional information, consult a qualified contractor,
installer or service agency.
SO 9001
Certified Quality
Management System
278373-YIM-D-0408

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Summary of Contents for York AFFINITY SERIES

  • Page 1: Table Of Contents

    R-410A AFFINITY SERIES DEZ024-060 SO 9001 Certified Quality 2-5 Ton Management System TABLE OF CONTENTS General ......... . 1 Power And Control Wiring.
  • Page 2 Renewal Parts cause injury or property damage. Refer to this manual. ® Contact your local York parts distribution center for authorized For assistance or additional information consult a replacement parts. qualified installer or service agency.
  • Page 3: Installation

    278373-YIM-D-0408 Installation Refer to Table 6 for unit physical data and to Table 5 for electrical data. Limitations If components are to be added to a unit to meet local codes, they are to be installed at the dealer's and/or the customer's These units must be installed in accordance with the following expense.
  • Page 4: Location

    If a unit is to be installed on a roof curb other than a ® York roof curb, gasketing must be applied to all For roof top installation, be sure the structure can support surfaces that come in contact with the unit underside.
  • Page 5: Unit Accessory Weights

    278373-YIM-D-0408 Table 2: Unit Accessory Weights Weight (lbs.) Unit Accessory Model Shipping Operating Add Economizer Add Electric Heat 1. Weight given is for the maximum heater size available (25 kW). HIGH VOLTAGE CONN. 7/8" DIA. KNOCKOUT FRONT HIGH VOLTAGE CONN. COMPRESSOR SERVICE ACCESS COMPARTMENT 1-31/32"...
  • Page 6: Dimensions Front And Bottom

    278373-YIM-D-0408 FRONT LOW VOLTAGE CONN. 7/8" DIA. KNOCKOUT HIGH VOLTAGE CONN. 1-31/32" x 7/8" KNOCKOUT CONDENSATE DRAIN 3/4" NPTI 40-1/2 26-3/4 22-1/2 43-1/2 Figure 4: Dimensions Front and Bottom SIDE SUPPLY 14-1/2 AIR OPENING 28-3/8 CONDENSER COIL 14-1/2 BACK BOTTOM SUPPLY AIR OPENING 3-3/8 SIDE RETURN...
  • Page 7: Ductwork

    278373-YIM-D-0408 RECOMMENDED DUCT SIZE 17-1/2" x 16-3/4" 42-2/3 45-1/8 40-3/4 17-5/8 17-1/4 43-1/4 OPENING FOR 3-1/2 RETURN AIR DUCT OPENING FOR SUPPLY AIR DUCT RECOMMENDED DUCT SIZE 17-1/8" x 21-1/2" Figure 6: Roof Curb Ductwork NOTE: Be sure to note supply and return openings. Refer to Figures 4 and 5 for information concerning rear and These units are adaptable to downflow use as well as rear bottom supply and return air duct openings.
  • Page 8: Service Access

    278373-YIM-D-0408 Service Access Thermostat Access to all serviceable components is provided at the The room thermostat should be located on an inside wall following locations: approximately 56" above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or •...
  • Page 9: Electrical Data

    278373-YIM-D-0408 Figure 8: Typical Field Power Wiring Diagram Table 5: Electrical Data OD Fan Supply Compressors Max Fuse Motors Blower Electric Heat Option Size (each) Volt Breaker Size (each) Motor (Tons) (Amps) (Amps) RLA LRA MCC Model Stages Amps None 16.1 2NH04500506 3.8 / 5...
  • Page 10 278373-YIM-D-0408 Table 5: Electrical Data (Continued) OD Fan Supply Compressors Max Fuse Motors Blower Electric Heat Option Size (each) Volt Breaker Size (each) Motor (Tons) (Amps) (Amps) RLA LRA MCC Model Stages Amps None 30.5 2NH04501006 7.5 / 10 36.1 / 41.7 52.6 / 59.6 60 / 60 208/230-1-60 18.2 115...
  • Page 11: Physical Data

    278373-YIM-D-0408 Table 6: Physical Data Models Component DEZ024 DEZ030 DEZ036 DEZ042 DEZ048 DEZ060 Nominal Tonnage ARI COOLING PERFORMANCE Gross Capacity @ ARI A point (Btu) 23.7 29.5 36.7 42.7 49.4 60.3 ARI net capacity (Btu) 23.4 29.0 36.0 41.5 48.0 58.0 11.8 11.4...
  • Page 12: Compressors

    278373-YIM-D-0408 Compressors The compressors used in this product are specifically designed to operate with R-410A Refrigerant and cannot be Exposure, even if immediately cleaned up, may cause interchanged. embrittlement (leading to cracking) to occur in one year or more. When performing any service that may risk exposure of compressor oil to the roof, take precautions to protect roofing.
  • Page 13: Side Duct Application

    278373-YIM-D-0408 Airflow Performance Table 7: Side Duct Application External Static Pressure (Inches Water Gauge) Model No. Blower Speed Setting Low (1) Low/Medium (2) Medium (3) (2.0) Medium/High (4) 1000 1078 High (5) 1022 1090 Low (1) Low/Medium (2) Medium (3) 1091 1041 1033...
  • Page 14: Additional Static Resistance

    278373-YIM-D-0408 Table 9: Additional Static Resistance Size Wet Indoor Coil Economizer Filter/Frame Kit Electric Heat (Tons) 0.01 0.00 0.01 0.02 0.01 0.00 0.02 0.03 0.01 0.00 0.02 0.03 0.01 0.01 0.02 0.03 (2.0) 0.01 0.01 0.02 0.04 1000 0.02 0.01 0.02 0.04 1100...
  • Page 15: Coil Delta P Vs. Airflow

    278373-YIM-D-0408 CHECKING SUPPLY AIR CFM Knowing the pressure drop across a dry coil, the actual CFM through the unit can be determined from the curve in To check the supply air CFM after the initial balancing has been Coil Delta P vs. Supply Air CFM figure. completed: Remove the two ¼...
  • Page 16: Ton

    278373-YIM-D-0408 Table 10: Electric Heat Minimum Supply Air Minimum Supply Air (CFM) Size Voltage Heater kW (Tons) 3.8/5.0 5.6/7.5 7.5/10.0 11.3/15.0 15.0/20.0 18.8/25.0 208/230-1-60 (2.0) 208/230-1-60 1000 (2.5) 208/230-1-60 1200 1200 1200 1200 208/230-3-60 1200 1200 1200 1200 460-3-60 1200 1200 1200 1200...
  • Page 17: Dez024 Superheat Charging

    278373-YIM-D-0408 Table 13: DEZ024 Superheat Charging Superheat at Compressor Suction (°F), Airflow = 800 CFM Outdoor Temp Indoor Wet Bulb Temp (°F) (°F) 18.6 19.8 21.0 22.2 23.4 24.6 25.8 26.4 27.1 27.4 27.7 13.7 15.4 17.0 18.7 20.3 22.0 23.6 24.6 25.5...
  • Page 18: Dez042 Superheat Charging

    278373-YIM-D-0408 Table 16: DEZ042 Superheat Charging Superheat at Compressor Suction (°F), Airflow = 1,400 CFM Outdoor Temp Indoor Wet Bulb Temp (°F) (°F) 14.8 15.6 16.4 17.3 18.1 19.0 19.8 21.0 22.3 22.9 23.5 13.2 14.1 14.9 15.8 16.7 17.5 18.4 19.9 21.3...
  • Page 19: Operation

    278373-YIM-D-0408 Operation Heating Sequence Of Operations With Power To Unit And Thermostat In Heating Mode. Cooling Sequence Of Operations If the fan switch on the thermostat is in the “ON” position, The following sequences of operation are based on using a the 24 volts at “G”...
  • Page 20: Maintenance

    278373-YIM-D-0408 Table 20: Thermostat Signals (Three Phase Units) Signal State Board Function FAN INSTANT ON FAN INSTANT OFF FAN INSTANT ON COMPRESSOR AND OUTDOOR FAN INSTANT ON G & Y COMPRESSOR AND OUTDOOR FAN INSTANT OFF FAN 30 SECOND DELAY OFF FAN INSTANT ON HEATER BANK 1 (HTR 1, 2 &...
  • Page 21: Typical Wiring Diagrams

    278373-YIM-D-0408 Typical Wiring Diagrams Typical DEZ024-060 Cooling Unit 208/230-1-60 volt Wiring Diagram Johnson Controls Unitary Products...
  • Page 22 278373-YIM-D-0408 Typical DEZ036-060 Cooling Unit 230-3-60 volt Wiring Diagram Johnson Controls Unitary Products...
  • Page 23 278373-YIM-D-0408 Typical DEZ036-060 Cooling Unit 460/575-3-60 volt Wiring Diagram Johnson Controls Unitary Products...
  • Page 24: 410A Quick Reference Guide

    Figure 10: R-410A Quick Reference Guide Subject to change without notice. Printed in U.S.A. 278373-YIM-D-0408 Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 278373-YIM-C-0507 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069...

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