York AFFINITY 360101-XTG-A-0108 Technical Manual

York AFFINITY 360101-XTG-A-0108 Technical Manual

Affinity series single package cooling units

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TECHNICAL GUIDE
AFFINITY™ SERIES
SINGLE PACKAGE
COOLING UNITS
D2EB018 THRU 060
1.5 THRU 5 TON
8.8 - 9.4 EER
EXPORT
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
These packaged cooling air conditioners are designed for
outdoor installation. Only utility and duct connections are
required at the point of installation.
Field-installed electric heater accessories are available to
provide electric heat combined with electric cooling.
STANDARD FEATURES / BENEFITS
OPERATING EFFICIENCY - All units provide high operating
efficiencies and have a minimum EER of 8.8 or above.
ON SITE FLEXIBILITY - All model sizes share a common,
compact design cabinet with a single footprint. The installer has
the flexibility of setting one curb and placing the proper tonnage
unit on that curb after the internal load has been determined.
Field convertible duct connections from side shot to down shot
allows the installer to have greater flexibility and needs to carry
less inventory.
LOWER INSTALLATION COST - Installation time and costs
are reduced by easy power and control wiring connections. The
small base dimension means less space is required on the
ground or roof, plus, the installer can fit this unit between the
wheel wells of full size pick-up truck. All models are well under
400 pounds.
All units are completely wired, charged with R-22 and tested
prior to shipment. Unique test stations using a new state of the
art computerized process system are used to insure product
quality. Refrigerant charge, and component part numbers are
verified via computers at installation. Vital run test statistics
such as system pressure, motor currents, air velocity and
temperature and unit vibration are monitored and recorded by
the system to insure unit performance.
Equal size, side supply and return duct connections allows easy
hook-up of ducts to match low crawl spaces without transition
pieces.
Management System
360101-XTG-A-0108
SO 9001
Certified Quality

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Summary of Contents for York AFFINITY 360101-XTG-A-0108

  • Page 1 TECHNICAL GUIDE AFFINITY™ SERIES SINGLE PACKAGE COOLING UNITS D2EB018 THRU 060 1.5 THRU 5 TON 8.8 - 9.4 EER EXPORT FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION These packaged cooling air conditioners are designed for outdoor installation.
  • Page 2: Table Of Contents

    DESCRIPTION ........1 STANDARD FEATURES / BENEFITS ....1 FIELD-INSTALLED ACCESSORIES .
  • Page 3: Standard Features / Benefits

    360101-XTG-A-0108 STANDARD FEATURES/BENEFITS (CONT.) UTILITY CONNECTIONS MADE EASY - Electrical utility knockouts are provided through the bottom as well as the side of the unit. Utility connections can be made quickly and with a minimum amount of field labor. A field supplied and field installed electrical disconnect switch must be installed.
  • Page 4: Unit Cutaway

    operation. Independent blade design insures proper control and less than 1% leak rate. Includes hood and mesh bird screen filter integrated into the hood, dry bulb sensor and relief damper. Separate field accessories of single enthalpy and dual enthalpy are also available. SINGLE ENTHALPY SENSOR - Sensor replaces dry bulb sensor standard in economizer kit.
  • Page 5: Physical Data

    360101-XTG-A-0108 TABLE 1: PHYSICAL DATA MODELS EVAPORATOR CENTRIFUGAL BLOWER (Dia. x Wd. in.) BLOWER FAN MOTOR HP ROWS DEEP EVAPORATOR FINS PER INCH COIL FACE AREA (Sq. Ft.) PROPELLER DIA. (in.) CONDENSER FAN MOTOR HP NOM. CFM TOTAL ROWS DEEP CONDENSER FINS PER INCH COIL...
  • Page 6: Cooling Capacities - 1-1/2 Ton (Deb018)

    TABLE 3: COOLING CAPACITIES - 1-1/2 TON (DEB018) TEMPERATURE OF AIR ON OUTDOOR COIL Net Cap 18.1 17.3 16.0 16.3 18.2 17.4 16.1 16.4 18.4 17.5 16.2 16.5 19.0 18.2 16.8 17.1 19.7 18.8 17.4 17.7 Total Power 1.77 1.75 1.74 1.72 1.82 1.81 1.79 1.78 1.87 1.86 1.85 1.83 1.91 1.90 1.88 1.87 1.95 1.94 1.92 1.91 Input kW 10.1 13.1 15.9 16.3 10.8 14.0 16.1 16.4 11.5 14.8 16.2 16.5 12.3 15.7 16.8 17.1 13.1 16.7 17.4 17.7 85 °F...
  • Page 7: Cooling Capacities - 2 Ton (Deb024)

    360101-XTG-A-0108 TABLE 4: COOLING CAPACITIES - 2 TON (DEB024) TEMPERATURE OF AIR ON OUTDOOR COIL Net Cap 25.1 23.0 21.2 20.7 26.1 23.9 22.0 21.5 27.0 24.8 22.8 22.3 27.2 24.9 22.9 22.4 27.3 25.0 23.0 22.5 Total Power 2.33 2.34 2.30 2.26 2.39 2.40 2.35 2.31 2.44 2.45 2.40 2.36 2.57 2.58 2.53 2.49 2.71 2.72 2.66 2.62 Input kW 14.8 18.5 21.2 20.7 16.2 20.1 22.0 21.5 17.5 21.7 22.8 22.3 18.6 23.0 22.9 22.4 19.7 24.2 23.0 22.5 13.1 16.8 20.7 20.7 14.2 18.1 21.8 21.5 15.2 19.4 22.8 22.3 16.0 20.3 22.9 22.4 16.7 21.2 23.0 22.5...
  • Page 8: Cooling Capacities - 2-1/2 Ton (Deb030)

    TABLE 5: COOLING CAPACITIES - 2-1/2 TON (DEB030) TEMPERATURE OF AIR ON OUTDOOR COIL Net Cap 32.3 29.8 27.5 28.1 32.6 30.1 27.8 28.4 33.0 30.4 28.1 28.7 33.5 30.9 28.4 29.1 33.9 31.3 28.8 29.5 Total Power 2.94 2.92 2.83 2.81 3.02 3.00 2.90 2.88 3.10 3.08 2.98 2.96 3.20 3.18 3.08 3.06 3.31 3.28 3.18 3.16 Input kW 18.2 23.6 27.5 28.1 20.1 25.8 27.8 28.4 21.9 28.0 28.1 28.7 23.3 29.6 28.4 29.1 24.8 31.3 28.8 29.5 16.1 21.4 25.5 26.3 17.5 23.3 26.8 27.5 19.0 25.1 28.1 28.7 20.0 26.4 28.4 29.1 21.1 27.7 28.8 29.5...
  • Page 9: Cooling Capacities - 3 Ton (Deb036)

    360101-XTG-A-0108 TABLE 6: COOLING CAPACITIES - 3 TON (DEB036) TEMPERATURE OF AIR ON OUTDOOR COIL Net Cap 34.7 32.3 28.5 28.4 36.9 34.3 30.3 30.1 39.0 36.4 32.1 31.9 39.9 37.1 32.7 32.6 40.7 37.9 33.4 33.2 Total Power 3.61 3.52 3.46 3.46 3.62 3.53 3.47 3.47 3.63 3.55 3.48 3.48 3.70 3.61 3.55 3.55 3.77 3.68 3.61 3.61 Input kW 19.7 25.4 28.5 28.4 22.2 28.5 30.3 30.1 24.6 31.5 32.1 31.9 26.3 33.5 32.7 32.6 28.0 35.5 33.4 33.2 17.2 22.9 26.7 28.4 19.2 25.5 29.4 30.1 21.1 28.0 32.1 31.9 22.4 29.5 32.7 32.6 23.6 31.0 33.4 33.2...
  • Page 10: Cooling Capacities - 3-1/2 Ton (Deb042)

    TABLE 7: COOLING CAPACITIES - 3-1/2 TON (DEB042) TEMPERATURE OF AIR ON OUTDOOR COIL Net Cap 40.7 39.0 36.5 34.1 42.0 40.3 37.7 35.2 43.3 41.6 38.8 36.3 43.9 42.1 39.3 36.8 44.4 42.6 39.8 37.2 Total Power 4.09 3.82 3.77 3.75 4.16 3.89 3.83 3.81 4.23 3.95 3.90 3.88 4.38 4.10 4.04 4.02 4.54 4.25 4.18 4.16 Input kW 23.8 31.3 36.5 34.1 26.1 34.2 37.7 35.2 28.5 37.0 38.8 36.3 30.5 39.4 39.3 36.8 32.6 41.9 39.8 37.2 20.8 28.3 34.6 34.1 22.6 30.6 36.7 35.2 24.4 32.9 38.8 36.3 25.9 34.8 39.3 36.8 27.3 36.6 39.8 37.2...
  • Page 11: Cooling Capacities - 4 Ton (Deb048)

    360101-XTG-A-0108 TABLE 8: COOLING CAPACITIES - 4 TON (DEB048) TEMPERATURE OF AIR ON OUTDOOR COIL Net Cap 49.2 46.1 41.6 41.3 50.6 47.4 42.9 42.5 52.1 48.8 44.1 43.7 52.8 49.4 44.7 44.2 53.4 50.1 45.2 44.8 Total Power 4.47 4.44 4.35 4.33 4.59 4.57 4.47 4.45 4.72 4.69 4.59 4.57 4.78 4.76 4.66 4.63 4.85 4.83 4.72 4.70 Input kW 28.3 35.7 41.3 41.3 31.5 39.6 42.7 42.5 34.7 43.5 44.1 43.7 37.1 46.3 44.7 44.2 39.5 49.1 45.2 44.8 24.9 32.3 37.8 39.5 27.4 35.6 41.0 41.6 30.0 38.9 44.1 43.7 31.8 41.0 44.7 44.2 33.5 43.2 45.2 44.8...
  • Page 12: Cooling Capacities - 5 Ton (Deb060)

    TABLE 9: COOLING CAPACITIES - 5 TON (DEB060) TEMPERATURE OF AIR ON OUTDOOR COIL Net Cap 65.2 59.2 52.9 53.4 67.2 61.1 54.5 55.1 69.2 62.9 56.2 56.7 70.3 63.9 57.1 57.6 71.4 64.9 58.0 58.6 Total Power 5.68 5.60 4.45 5.41 5.87 5.79 5.63 5.59 6.06 5.98 5.82 5.77 6.25 6.16 6.00 5.95 6.43 6.35 6.18 6.13 Input kW 37.9 46.9 52.9 53.4 41.7 51.4 54.5 55.1 45.6 56.0 56.2 56.7 49.1 60.1 57.1 57.6 52.6 64.2 58.0 58.6 33.6 42.6 50.2 51.9 36.7 46.4 53.2 54.3 39.8 50.1 56.2 56.7 42.5 53.4 57.1 57.6 45.2 56.7 58.0 58.6...
  • Page 13: Typical Field Wiring Diagram

    360101-XTG-A-0108 TABLE 10: SIDE AND BOTTOM SUPPLY AIR BLOWER PERFORMANCE Blower Model No. Speed Setting High Medium (1.5) High Medium (2.0) High Medium 1080 1021 (2.5) High Medium 1465 1395 (3.0) 1316 1260 High Medium 1674 (3.5) 1579 1512 High 1985 Medium 1694...
  • Page 14: Electrical Data (Basic Unit)

    TABLE 12: ELECTRICAL DATA (BASIC UNIT) Voltage Model Limitations Volt Min. 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 1. Rated in accordance with ARI Standard 110, utilization range “A”. 2. Dual element, time delay type TABLE 13: ELECTRICAL DATA (COOLING/ELECTRIC HEAT) Compressor Model Power...
  • Page 15: Unit Dimensions

    360101-XTG-A-0108 HIGH VO L TAGE CONN. " DIA. KNOCKOUT HIGH VO L TAGE CONN. " DIA. KNOCKOUT LOW VO L TAGE CONN. “ DIA. KNOCKOUT SIDE SUPP L Y AIR OPENING SIDE RETURN AIR OPENING (OVERALL) LOW VO L TAGE CONN. “...
  • Page 16: Center Of Gravity

    TABLE 14: UNIT WEIGHTS Shipping Operating Unit Size Weight Weight FIGURE 4 - CENTER OF GRAVITY Corner Weights CENTER OF GRAVITY FRONT UNIT 360101-XTG-A-0108 Economizer (lbs.) Johnson Controls Unitary Products Roof Curb (lbs.) 8" - 70 14" - 75...
  • Page 17: Typical Slab On Ground Installation

    360101-XTG-A-0108 TYPICAL APPLICATIONS SUPPLY AIR DUCT RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH LOCATED TO REAR OF UNIT TO POWER SUPPLY CONTROL WIRING TO INDOOR THERMOSTAT FIGURE 5 - TYPICAL SLAB ON GROUND INSTALLATION FIELD SUPPLIED DISCONNECT SWITCH MOUNTED ON UNIT TO POWER SUPPLY CONTROL WIRING TO INDOOR THERMOSTAT...
  • Page 18: Roof Curb Application

    360101-XTG-A-0108 OPENING FOR RETURN AIR DUCT OPENING FOR SUPPLY AIR DUCT FRONT WOOD NAILER INSULATED PANELS RECOMMENDED DUCT SIZE SUPPLY AIR DUCT " x " RETURN AIR DUCT " x " FIGURE 7 - ROOF CURB DIMENSIONS (8” Roof curb also available) 1"...
  • Page 19: Typical Wiring Diagram (208/230-1-60 Power Supply) Deb Models

    360101-XTG-A-0108 OPTIONAL CCH S / P CONFIGURATION D / P CONFIGURATION M1 - 2 DETAIL "A" FIGURE 9 - TYPICAL WIRING DIAGRAM (208/230-1-60 POWER SUPPLY) DEB MODELS Johnson Controls Unitary Products DETAIL "A" 15695BASH0301...
  • Page 20: Mechanical Specifications

    MECHANICAL SPECIFICATIONS GENERAL DESCRIPTION Units shall be factory-assembled, single packaged, Electric Cooling units, designed for outdoor mounted installation. They shall have built in, equal size, field convertible duct connections for down discharge supply/return or horizontal discharge supply/return. The units shall be factory wired, piped, charged with R-22 refrigerant and factory tested prior to shipment.
  • Page 21: Electric Heating Section

    360101-XTG-A-0108 Unit Controls: a. Unit shall contain a large, low voltage Terminal Board for easy connection of field low voltage wiring. b. Controls shall be mounted in a large control box with tilt- out, hinged access door, allowing easy access for trouble shooting and maintenance without affecting the normal system operation pressures.
  • Page 22 360101-XTG-A-0108 Johnson Controls Unitary Products...
  • Page 23 360101-XTG-A-0108 Johnson Controls Unitary Products...
  • Page 24 Subject to change without notice. Printed in U.S.A. 360101-XTG-A-0108 Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 263146-XTG-A-0206/036-21753-001-A-0206 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069...

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