8 716 109 711 b 07.10
14/7/10
PROBLEM
CAUSE
FAULTY BOILER
OPERATION:
Noisy operation
Pump noise from air in pump or
worn pump
Worn motor bearings
Fan out of balance
Boiling
Faulty boiler thermostat
Short circuit boiler thermostat
Thermostat bulb not fully home in
pocket
No primary water circulation
Short Cycling
Burner rating incorrect
Boiler thermostat differential
incorrect
External controls not operating
correctly
OIL SMELLS:
Blocked flue, fumes on startup
Oil soaked boiler, faulty burner
operation, numerous lockouts
Odour in boiler room, oil leaks
from pipework, flexible hoses
connections
INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR UTILITY 32/50 & 50/708 716
109 711B 07.2010
09:59
Page 47
REMEDY
Bleed air from pump or replace pump
Replace motor
Replace fan
Replace if necessary
Temporarily take out of circuit to check
Ensure bulb is pushed fully home
Check system / circulating pump
Correct burner rating
Replace boiler thermostat
Check and correct external controls
CF - Check flue with gauge and check
seals/gaskets
RS - Check seals/gaskets
Rectify burner operation and lockouts
Rectify oil leaks, replace components i f
necessary
FAULT FINDING
FAULT FINDING
47