MK Diamond Products MK-2005H Owner's Manual Operating Instruction & Parts List
  1. Manuals
  2. Brands
  3. MK Diamond Products Manuals
  4. Saw
  5. MK-2005H
  6. Owner's manual operating instruction & parts list

MK Diamond Products MK-2005H Owner's Manual Operating Instruction & Parts List

Masonry saw mk-2000 gas series
Hide thumbs Also See for MK-2005H:
Table of Contents

Advertisement

Quick Links

www.mkdiamond.com
Revision 201
Manual Part No. 158320
Caution: Read all safety and operating instructions
before using this equipment. This owner's manual MUST
accompany the equipment at all times.
11.2014
MK-2000 GAS SERIES
OWNER'S MANUAL,
OPERATING INSTRUCTION &
MASONRY SAW

PARTS LIST

MK-2005H PARt # 155961
MK-2006R PARt # 159885
MK-2006V PARt # 169947
MK-2007K PARt # 167999

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MK-2005H and is the answer not in the manual?

Questions and answers

Related Manuals for MK Diamond Products MK-2005H

Summary of Contents for MK Diamond Products MK-2005H

  • Page 1: Operating Instruction

    MK-2000 GAS SERIES www.mkdiamond.com MASONRY SAW OWNER’S MANUAL, OPERATING INSTRUCTION & PARTS LIST MK-2005H PARt # 155961 MK-2006R PARt # 159885 Revision 201 11.2014 MK-2006V PARt # 169947 MK-2007K PARt # 167999 Manual Part No. 158320 Caution: Read all safety and operating instructions before using this equipment.
  • Page 2 MK-2000 GAS SAW INTRODUCTION We at MK Diamond want to congratulate you on selecting the saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest products in the industry. Operated correctly, your saw should provide you with years of quality service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    MK-2000 GAS SAW TABLE OF CONTENT SAFETY Page Safety Message Rules for Safe Operation California ProposItion 65 Message Gas Engine Safety Product Specifications Safety Label and Locations 12-13 Unpacking and Contents transport SETUP, ADJUSTMENT AND OPERATION Stand (Optional) Assembly 16-17 Diamond Blade Installation Adjustable Cutting guide Installation Oil Reservoir...

  • Page 4: Safety Message

    MK-2000 GAS SAW SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. Safety warnings and guidelines do not by themselves eliminate danger.
  • Page 5 MK-2000 GAS SAW SAFETY PERSONAL PROTECTIVE EQUIPMENT ALWAYS wear approved respiratory, head, ear and eye protection when operating this machine. ACCIDENTAL STARTS! Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to pre- vent accidental starting. Place the ON/OFF switch in the OFF position before performing any service operation.

  • Page 6: Rules For Safe Operation

    MK-2000 GAS SAW SAFETY USE PROPER APPAREL DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover- ing to contain long hair. SECURE WORK Clamps or a vise should be used to hold work whenever practical.
  • Page 7 MK-2000 GAS SAW SAFETY CHECK FOR DAMAGED PARTS Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding. Check for broken parts and mountings and all other conditions that may affect the operation of the power tool.

  • Page 8: California Proposition 65 Message

    MK-2000 GAS SAW SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.

  • Page 9: Gas Engine Safety

    MK-2000 GAS SAW SAFETY GAS ENGINE SAFETY Gasoline models are shipped from the factory dry, meaning without fuel or oil. Both must be added before equipment can be used. Check the engine Manufacturer Owner's Manual for instructions on fueling, break-in, servicing and proper engine care and use. GAS SAFETY PRECAUTIONS EXPLOSIVE FUEL! Gasoline is extremely flammable, its vapors can explode if ignited;...

  • Page 10: Product Specifications

    Kohler or Vanguard engine. The saw is capable of cutting masonry up to five (5) inches (127 mm) in height, sixteen (16) inches in length in a single pass. SPECIFICATIONS Motor specifications for the MK-2000 Series Saw are listed below. MK-2005H MK-2006R MK-2007K MK-2006V...
  • Page 11 NOTES...

  • Page 12: Safety Label And Locations

    MK-2000 GAS SAW SAFETY OPERATION & SAFETY DECALS the MK-2000 Gas Saw is equipped with a number of safety decals provided for operator safety and maintenance information. Should any of these decals become unreadable, replacements can be ob- tained by calling (800) 262-1575. WARNING FOR INFORMATION ON CAUTION...
  • Page 13 MK-2000 GAS SAW SAFETY SAFETY DECAL LOCATIONS Decal H Decal J Decal K & L Decal B Decal I Decal D Decal C Decal G Decal A Decal F Decal E Fig. 4 MK-2000 Safety Decal Locations Decal Location Description Motor - Back Warning - Silica Motor - Rear...

  • Page 14: Unpacking And Contents

    Caution: Read all safety and operating instructions turned to the dealer where it was purchased. This warranty DOES NOT cover normal wear or damage resulting from operator abuse. In no event shall MK Diamond Products, before using this equipment. This owners manual MUST Inc.

  • Page 15: Transport

    MK-2000 GAS SAW TRANSPORT TRANSPORT the MK-2000 Gas Saw weighs approximately 200 pounds; two people are required when transporting the saw. 1. Never transport the MK-2000 Gas Saw with water in the Water Basin. CAUTION 2. the MK-2000 Gas Saw weighs approximately 200 pounds; two people are required when lifting or moving.

  • Page 16: Stand (Optional)

    MK-2000 GAS SAW ASSEMBLY STAND (Optional) NOTE: If using the MK Diamond Stand (Part# 153331), follow these steps. Open the stand and place Set saw on stand as shown. Ensure pins are placed it on flat surface. through holes on frame MOVABLE CUTTING TABLE INSTALLATION While holding the front, position Seat movable Cutting Table roller...

  • Page 17: Diamond Blade Installation

    MK-2000 GAS SAW ASSEMBLY DIAMOND BLADE INSTALLATION The Cutting Head will rotate upward, when you loosen Cutting Head Lock, hold CAUTION the saw by the handle and control the upward movement. NOTE: The Cutting Head is locked in the down position when shipped from the factory. NOTE: When installing the diamond blade retaining-bolt, ensure the threads of the bolt are aligned with the threads of the blade shaft so as not to “cross-thread”...

  • Page 18: Oil Reservoir

    MK-2000 GAS SAW DIAMOND BLADE FILLING OIL RESERVOIR NOTE: Refer to the Engine Manual for your specific engine. Level Cutting Head and motor. Remove Dipstick. Fill Oil Reservoir. NOTE: When installing the Oil Dipstick, ensure the threads are aligned with the threads of the Oil Reservoir so as not to “cross-thread”...

  • Page 19: Filling Fuel Tank

    MK-2000 GAS SAW OPERATION FILLING FUEL TANK 1. Gasoline is highly flammable and explosive. You can be burned or seriously WARNING injured when handling fuel. 2. To fuel, stop engine if running, and allow it to cool. 3. Refuel in a well-ventilated area. 4.

  • Page 20: Pre-Start Inspection

    MK-2000 GAS SAW INSPECTION PRE-START INSPECTION the pre-start inspection should be performed before beginning any job. the operator must be aware of the machines capabilities and limitations. It is the operators responsibility to use this machine un- der safe working conditions and conform with federal, state and local codes or regulations pertaining to safety, pollution, noise, etc...

  • Page 21: Water Pump Setup

    MK-2000 GAS SAW SETUP WATER PUMP SETUP The Water Pump can be setup in three ways, External Water Source, Re-circulation or Un-coupled for dry blade operation. To extend the life of the Diamond Blade and Water Pump, MK Diamond recommends a NOTE: clean cooling water source when using a Wet Diamond Blade.

  • Page 22: Operation

    MK-2000 GAS SAW OPERATION DRY BLADE OPERATION ALWAYS avoid inhalation of and skin contact with silica dust and/or mist. NOTE: Failure to perform the following steps will lead to premature pump failure. Move Water Pump Assembly Identify Water Pump Drive Pivot front of Water Pump Drive to the outside of the End Pivot Plate.
  • Page 23 MK-2000 GAS SAW OPERATION STEP CUTS A Step Cut is performed when a series of small cuts of increasing depth are used to complete a single cut. Step Cuts are used for large objects or for hard objects such as firebrick and pavers. 1.
  • Page 24 MK-2000 GAS SAW OPERATION Raise Cutting Head once cut is complete and turn OFF saw. Refer to engine Manual for complete shutdown procedures. CHOP CUTTING A Chop Cut is performed by cutting completely through an object in one pass. CAUTION DO NOT FORCE TOOL, it will do the job better and safer at the rate for which it was designed.
  • Page 25 MK-2000 GAS SAW OPERATION Continue lowering the Move the Throttle Lever to Raise Cutting Head once cut Cutting Head until the lower blade speed. is complete and turn OFF saw. cut is complete. Refer to Engine Manual for complete shutdown procedures. Refer to the Engine Manual for complete shut down procedure.

  • Page 26: Operation

    MK-2000 GAS SAW OPERATION Slowly push piece toward the Move the Throttle Lever to Unlock Cutting Head. lower blade speed. Refer to blade – continue until the cut is complete. your specific engine manual . turn OFF saw. Raise Cutting Head and lock into place.

  • Page 27: Shutdown

    MK-2000 GAS SAW SHUTDOWN EMERGENCY ENGINE SHUTDOWN NOTE: Refer to engine manual for proper engine operation of your specific saw. Place Engine Switch in the Move the Throttle Level to lower Place Fuel Valve in the OFF OFF position. blade speed. Refer to your spe- position.
  • Page 28 MK-2000 GAS SAW CLEANUP Clean Water Basin and Mov- Clean Movable Cutting table Clean exterior surface of MK-2000 able Cutting table Guide Rails Roller Wheels. Gas Saw (except engine) with soap with soap and clean water. and clean water. Clean Air Filter and other engine parts.

  • Page 29: Maintenance

    MK-2000 GAS SAW MAINTENANCE INITIAL MAINTENANCE Perform the following after initial purchase and operation of the MK-2000 Gas Saw. Check and adjust V-belt tension Change engine oil after first following first 48 hours of opera- month or first 20 operating hours. tion.

  • Page 30: Maintenance

    MK-2000 GAS SAW MAINTENANCE MONTHLY MAINTENANCE the following should be performed monthly. Items should be lubricated as directed. Remove and clean Diamond Verify all engine mounting bolts Verify engine adjustment Straps Blade Outer Flange and are tight. are tight. Retaining Bolt. Check movable Cutting Table Clean engine air filter.

  • Page 31: Maintenance

    MK-2000 GAS SAW MAINTENANCE YEARLY MAINTENANCE Perform the following maintenance every year. Refer to Engine Manual for all required engine maintenance. 1. Replace engine Air Filter. Refer to Engine Manual. 2. Replace Spark Plug. Refer to Engine Manual. 3. Check/Adjust Idle Speed Check/adjust Valve Clearance. Refer to Engine Manual. 4.

  • Page 32: Maintenance

    MK-2000 GAS SAW MAINTENANCE Move the Throttle Lever to lower blade speed. Refer to Engine Manual. turn OFF saw. DIAMOND BLADE CHANGE-OUT Raise Cutting Head and remove Remove old Diamond Blade. Install new Diamond Blade onto Retaining Screw and Outer Flange. Blade Shaft.

  • Page 33: Maintenance

    MK-2000 GAS SAW MAINTENANCE PROTECTIVE WOODEN STRIP REPLACEMENT The protective wooden strip is to protect the Movable Cutting Table from damage during operation. Over time, the wooden strip will become grooved from use. A grooved wooden strip will not support masonry during cutting causing the blade to “break through”...
  • Page 34 MK-2000 GAS SAW MAINTENANCE CHECK FUEL LEVEL Refer to Engine Manual for proper engine operation of your specific saw. 1. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. WARNING 2. To fuel, stop engine if running and allow it to cool. 3.
  • Page 35 MK-2000 GAS SAW MAINTENANCE CHECKING OIL LEVEL NOTES: 1. Refer to Engine Manual for proper engine operation of your specific saw. 2. When installing the Oil Dipstick, ensure the threads are aligned with the threads of the Oil Reservoir so as not to “cross-thread.” 1/2-way up Dipstick Bottom of Dipstick Level Cutting Head.

  • Page 36: Cleaning & Replacing Spark Plug

    MK-2000 GAS SAW MAINTENANCE CHANGING OIL NOTE: Refer to Engine Manual for proper engine operation of your specific engine. Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W-30 is recommended for general use. Other viscosity oil shown in the chart below may be used when the average temperature in your area is within the recommended range.

  • Page 37: Micro-V Belt Inspection

    MK-2000 GAS SAW MAINTENANCE SPARK PLUG ADJUSTMENT AND REPLACEMENT Refer to Engine Manual for your specific saw. WARNING DO NOt work around the engine while hot. 1. Recommended spark plugs are: NGK – BPR6ES or DENSO – W20EPR-U NOTES: 2. When installing the Spark Plug, ensure the threads of the are aligned with the threads in the engine so as not to “cross-thread”...
  • Page 38 MK-2000 GAS SAW INSPECTION NOTE: Step G may require the pump discharge line to be repositioned. Remove the Belt Guard Retain- Inspect the Micro-V Bolt for cracks, Check Belt for proper tension. ing Bolts. fraying, separation and tears. Go to If tension correct, go to Step U step J if replacement require.
  • Page 39 MK-2000 GAS SAW INSPECTION Verify the Engine Adjustment Check Micro-V Belt tension Continue adjusting Micro-V Belt un- Strap Lock-Nut is loose then (proper tension 1/8-inch). til tension is correct then tighten the tighten the Adjustment Strap. Engine Adjustment Strap Lock-Nut. Tighten the Strap Lock-Nut.
  • Page 40 MK-2000 GAS SAW INSPECTION ENGINE SIDE MICRO-V BELT Remove the Belt Guard Retain- Inspect the Micro-V Belt for cracks, Check Micro-V Belt proper tension ing Bolts. fraying, separation and wear. Go to if tension correct, go to Step O Step D if replacement required. (proper tension 1/8-inch).

  • Page 41: Blade Will Not Cut Properly

    MK-2000 GAS SAW INSPECTION Verify the Engine Adjustment Check Micro-V Belt tension Continue adjusting Micro-V Belt Strap Lock-Nut is loose then (proper tension 1/8-inch). until tension is correct. then tighten the Adjustment Strap. tighten the Engine Adjustment Strap Lock-Nut. Check Micro-V Belt tension tighten Base Plate.

  • Page 42: Movable Cutting Table Does Not Move

    MK-2000 GAS SAW TROUBLESHOOTING Verify blade correct for material being used. MOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY Check that the Guide Rails are Check the Movable Cutting clean and clean if dirty. table Roller Wheels and re- place if necessary. COOLING FLOW Loosen hose clamp and remove Verify Water Pump drive end is in the...
  • Page 43 MK-2000 GAS SAW TROUBLESHOOTING Place Water Pump and transfer Verify Cooling Valve operation Attach the Cooling Valve to the tube in clean water source. Start by removing the valve from the Transfer Tube to verify flow - if no saw and check for flow (if no flow Blade Guard.

  • Page 44: Blade Stops Turning

    BLADE STOPS TURNING Check if engine is operating, if Check Micro-V Belts (See Micro-V Verify Blade Retaining Screw is tight. not restart (See Setup, Startup, Belt Inspection, Adjustment and Re- (See Blade Installation). Adjustment, Operation and placement). Shutdown). ENGINE STOPS Refer to Engine Manual for details.
  • Page 45 NOTES...

  • Page 46: Exploded View

    MK-2000 GAS SAW EXPLODED VIEW MK-2000 Saw Assembly Part # 155961...
  • Page 47 MK-2000 GAS SAW PART LISTS MK-2000 Saw Assembly Part # 155961 ItEM DESCRIPTION PARt # QTY. WASHER, FLAT, USS, 3/8 101360 WRENCH, 3/4 BOX END 134056 COLLAR, 1.13 ODX 625ID .5 WIDE 140012 WASHER, FLAT, SAE, 3/8 150923 SCREW, PAN HD, #10-24X3/8 151097 NUT, HEX, 10-24 151749...
  • Page 48 MK-2000 GAS SAW EXPLODED VIEW MK-2000 Cutting Head, 5.5 HP Honda Part # 170817...
  • Page 49 MK-2000 GAS SAW PART LISTS MK-2000 Cutting Head, 5.5 HP Honda Part # 170817 ItEM DESCRIPTION PARt # QTY. HANDLE, BRICKSAW 139931 STUD, BLD GUARD 150581 STRAP, MOTOR ADJ 150584 WASH, FLAT, SAE, 3/8 150923 WASHER, FENDER, 5/16 X 1.0 151053 BOLT, HEX HD TAP, 5/16-18X2-1/2 151748...
  • Page 50 MK-2000 GAS SAW EXPLODED VIEW Assy. Frame Part # 170818 ItEM DESCRIPTION PARt # QTY. ASSY, CONVYR CART 133082 SCREW, HEX HD, CAP, 5/16-18X1-3/4 150919 SCREW, HEX HD, 3/8-16 X 1-3/4 150920 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 3/8 150925 SCREW, HEX HD, 5/16-18X1 151743...
  • Page 51 MK-2000 GAS SAW EXPLODED VIEW Assy. Engine MK-2000G Part # 170819 SWITCH 157851 INCLUDED WITH ENGINE ItEM DESCRIPTION PARt # QTY. WASHER, FLAT, USS, 3/8 101360 SCREW, HEX HD, 5/16-18X2-1/2 101675 KEY, 3/16 SQ X 1-1/8 150344 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 3/8 150925...
  • Page 52 MK-2000 GAS SAW EXPLODED VIEW Assy. Engine MK-2000G Part # 170819 ItEM DESCRIPTION PARt # QTY. NUT, HEX, 5/16-18 101196 WASHER, FENDER, 5/16 X 1.0 151053 SCREW, HEX HD, 5/16-18X1 151743 WASHER, LOCK, SPLIT, 5/16 151747 WASHER, FLAT, SAE, 5/16 151754 SCREW, 5/16-18 X 1-1/2 HEX HEAD MACHINE 152467...

  • Page 53: Exploded View & Parts List

    MK-2000 GAS SAW EXPLODED VIEW & PARTS LIST Motor Mount Part # 170820 SCALE 0.500 ItEM DESCRIPTION PARt # QTY. BEARING, BLAD SHFT MK2000 139956 SHAFT, JACK 156295 MOUNT, ENGINE (COMP) 156673 Motor Mount Part # 160966 ItEM DESCRIPTION PARt # QTY.
  • Page 54 MK-2000 GAS SAW EXPLODED VIEW & PARTS LIST Assy, Pump, Water, 2005/6 Part # 161126 (38.0) SECTION A-A ItEM DESCRIPTION PARt # QTY. PUMP MOUNTING PLATE 156108 SCREW, 5/16-18X1/2 SOCKET HEAD CAP 156139 SCREW, 5/16-18 X 3/8 SOCKET HEAD SET 157084 O-RING 160175...
  • Page 55 MK-2000 GAS SAW EXPLODED VIEW & PARTS LIST Assy. Arbor Part # 154636 ItEM DESCRIPTION PARt # QTY. FLANGE, OUTER 132290 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 5/16 151747 SCREW, HEX HD 1/2-20X1-1/4 152122 SCREW, HEX, 5/16-18 X 2-1/4 153951 BEARING, ARBOR HOUSING 154594...

  • Page 56: Exploded View & Parts List

    MK-2000 GAS SAW EXPLODED VIEW & PARTS LIST Assy Table Part # 133082 ItEM DESCRIPTION PARt # QTY. WHEEL, CONVEYOR CART 133090 STOP, BACK-CONVEYOR CART 134387 SCREW, PAN HD PHIL #8 X 1 151047 SCREW, THUMB 5/16-18 X 1- 1/2 151155 NUT, SQUARE 5/16 - 18 151156...

  • Page 57: Accessories

    MK-2000 GAS SAW ACCESSORIES ItEM NUMBER DESCRIPTION 152792 Dressing Stick 153331 Folding Saw Stand MK-565SKMR 160617 Supreme Masonry Diamond Blade...
  • Page 58 ORDERING & RETURN INSTRUCTIONS ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: •...
  • Page 59 © COPYRIGHT 2014, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED. The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their re- spective owners and used with permission.
  • Page 60 MK-2000 GAS SAW SERIES OWNER’S MANUAL, OPERATING INSTRUCTIONS & PARTS LIST MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com...

This manual is also suitable for:

Mk-2006rMk-2006vMk-2007k

Table of Contents