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Maggi EVOLUTION 1000 User And Maintenance Manual

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WOODWORKING MACHINERY
BORING SYSTEM EVOLUTION 1000
ORIGINAL USE AND MAINTENANCE MANUAL
ALWAYS KEEP THIS MANUAL TOGETHER WITH THE MACHINE
MACHINE CODE
UK
MANUAL CODE
EDITION
Page
17824101
00008027
07/2014

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Summary of Contents for Maggi EVOLUTION 1000

  • Page 1 WOODWORKING MACHINERY ALWAYS KEEP THIS MANUAL TOGETHER WITH THE MACHINE MACHINE CODE 17824101 MANUAL CODE 00008027 EDITION 07/2014 BORING SYSTEM EVOLUTION 1000 ORIGINAL USE AND MAINTENANCE MANUAL Page...
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  • Page 3: Ec Declaration Of Conformity

    Maggi Technology S.r.l. Via delle Regioni, 299 - 50052 Certaldo (FI) ITALY Declares that the machinery The machinery BORING MACHINE Model BORING SYSTEM EVOLUTION 1000 complies with all relevant provisions of the directive: 2006/42/EC (Machine) 2004/108/EC (EMC) and compile the technical file of the above machinery.
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  • Page 5: Introduction

    MAGGI TECHNOLOGY reserves the right to make any modifications to the product described in this manual at any time without prior notice.

  • Page 6: Table Of Contents

    INDEX 1 INTRODUCTION …………………………………………………………………………. 1.1 Definition of the operator ………………………………………………………………………………… 1.1.1 Operator’s requirements ………………………………………………………………………………. 1.1.2 Operator’s prohibitions ………………………………………………………………………………… 1.2 Operator’s obligations …………………………………………………………………………………… 1.3 Importance of the manual ……………………………………………………………………………….. 1.4 Regulatory references ……………………………………………………………………………………. 1.5 Manufacturer’s identification information ………………………………………………………………. 1.6 Mark plate ………………………………………………………………………………………. 1.7 Typographical conventions ………………………………………………………………………………..
  • Page 7 5.1.2.8 Shoutdown machnine……………………………………………………………………………….. 5.2 Use of the machine ……………………...………………………………………………………………… 5.2.1 Working cycle ………………………………………………………………..…………………………… 5.2.2 Emergency stop ……………………….…… …………………………………………………………… 5.2.3 Restart after emergency ………………………………...……………………………………………… 5.2.4 Further risks ..……………………………. ……………………………………………………………… 5.2.5 Operations is specific and difficult area …………………………. …………………………………… 6 MAINTEINANCE ..…………..……………………………………………………………. 6.1.1 Warning for manteinance ..………...……………………………………………………………………...

  • Page 8: Operator's Requirements

    GENERAL INFORMATION ABOUT THE MANUFACTURER Manufacturer: MAGGI TECHNOLOGY S.r.l. Address: Via delle Regioni, 299—50052 City: CERTALDO (FI) Nation: ITALY Tel. +39 0571 63541 Fax. +39 0571 664275 E-mail: service@maggi-technology.com 1.1 Definition of operator In accordance with Directive 98/37/EEC of 23rd July 1998 (adopted in Italy by D.P.R. 459 del 24 luglio 1996), Annex I, Essential Health and Safety Requirements 1.1.1, in this manual an operator is defined as being:...

  • Page 9: Operator's Obligations

    1.2 Operator obligations The Council Directive 12th June 1989, n°391 (adopted in Italy with Legislative Decree 19 September 1994, n.626), on the introduction of measures to encourage improvements in the safety and health of workers at work, defines the fundamental criteria regulating the behaviour of operators to prevent accidents. In particular, article 13, contained in section III of the Directive, lists the obligations of the operators and in particular: It shall be the responsibility of each worker to take care as far as possible of his own safety and health...

  • Page 10: Importance Of The Manual

    1.3 Importance of the manual This manual provides information regarding the installation, use and maintenance of the machine defined: BORING SYSTEM 1000 EVOLUTION The machine shall be used in compliance with the information specified in this manual: we therefore recom- mend that be read carefully before installing and operating the machine, without neglecting any written parts and playing special attention to the highlighted messages.

  • Page 11: Manufacturer's Identification Information

    If the “CE MARK” plate is accidentally damaged, removed from the machine or simply does not have the manufacturer’s seal, the customer shall immediately notify Maggi Engineering s.r.l. and request a replacement. 1.7 Typographical conventions...

  • Page 12: Conventions

    1.8 Conventions Front of the machine: refers to an operator facing the machine from the product in feed side. Back to the machine: refers to an operator facing the machine from the product exit side. BACK FRONT 1.9 Personnel qualifications In order to better define the field of action and related qualifications of the personnel.

  • Page 13: Terms Of Warranty

    In addition Maggi Technology S.r.l. shall not be held responsible for machine conformity defects caused by either the failure to comply with the regulations contained in the instruction manual or improper use or care of the machine.

  • Page 14: Safety Regulations

    2.1 Safety regulations Read the usage and maintenance manual carefully before proceeding with start-up, use or maintenance − or any type of machine operation. Strictly abide by all warning, ranger and caution information container in the manual and the safety signs −...
  • Page 15 2.3 Danger design SYMBOL IDENTIFICATION DANGER: avoid all contact with gears and all parts that may start moving. DANGER: before performing any operation on the electrical circuit make sure that the electrical power has been cut off. DANGER: risk of crushing hands between mechanical or moving parts. 2.4 General prohibition signs SYMBOL IDENTIFICATION...

  • Page 16: Machine's Description

    All sign shall be clearly legible and not covered by objects. − All damaged signs shall be replaced upon request to the manufacturer. − 3.1 Machine description BORING SYSTEM EVOLUTION 1000 is designed to make per through holes or blind, in the bottom side, front,...
  • Page 17 Advantages of boring from the bottom: the panel’s good-face is protected from any mechanical components contact; − elimination definitely shavings from the hole; − the type of approach makes optimal automatic panel time and precision of execution; − the beginning/end of panel reading is made automatically by a laser sensor. It transfer the panel cutting −...
  • Page 18 Working examples Running holes under Running holes in the head ( axis x ) Running hole 4° side ( axis y ) Running hole for hinge Page 18...

  • Page 19: Machine's Composition

    3.2 Machine’s composition The machine is composed of the following groups: IN-FEEDING TABLE The in-feeding table is composed of: ( 1 ) Table for panel − ( 2 ) Counter roller − ( 3 ) The clamps in-feed fence for side stop reference −...
  • Page 20 WORKING GROUP The working group is composed of: ( 10 ) The boring head including bits − The boring head is composed of: ( A ) n° 11 independent Vertical spindles ( 32 mm of step ) − ( B ) n°...
  • Page 21 CONTROL UNIT Control unit includes: the computer containing the software for the management of controlled axes and of graphical programming, the approach of the working group; the console that includes the screen and keyboard, a ground plane. Board includes: -Machine integrated control panel.Industrial PC Model Microsipu , Windows XP , developed by CNI , 15” color monitor , CD , keyboard,mouse.

  • Page 22: Axes

    3.3 Machine’s axes The mobile units of the machine can move following these directions: Axis “X”: clamps unit movement (controlled axis) − Axis “Y”: side pusher sliding − Axis “Y”: boring head movement (controlled axis) − Axis “Z”: vertical movement of the clamping −...
  • Page 23 ( D ) The side pusher sliding (axis “Y”) is manual after unlocking it by the button pressing. ( E ). The boring head sliding (axis “Y”) is moved by a balls screw powered by a gear motor Gear motor Balls screw ( E ) Page 23...
  • Page 24 ( F ). The closure of the clamp (axis “z”) is by a pneumatic cylinders ( F ) The clamps, holding the wooden panel during the boring cycle ( axis “z”),are put into motion by n.2+2 pneu- matic cylinders. ( G ). ( G ) Page 24...
  • Page 25 Vertical movement of boring head, for panel drilling from the bottom (axis “Z”), ( H ) is powered by a gear motor ( H ) ( I ) Upstroke of spindles (axis “Z”) is powered by a ball screw ( I ) Page 25...
  • Page 26 STANDARD USE The machine have been developed for drilling panel from the bottom. BORING SYSTEM EVOLUTION 1000 INFORMATION The machine is equiped with safety guards and shields providing full protection to the operator and preventing any damage to the used tools during the working cycle.

  • Page 27: Machine's Dimension

    3.6 Machine’s dimension Length A ( mm ) = 2200 Width B ( mm ) = 1300 Height C ( mm ) = 1250 3.7 Machine’s characteristic INFORMATION The panel are usually of wood or similar material. The panel dimension are: Minimum panel length ( mm ) = 300 −...

  • Page 28: Dust Emission

    3.9 Noise level Noise test ISO 3746 (UNI 7712) gave the following results: Average noise emission in vacuum .... L < 70 [dB (A)]. − Average noise emission in operation ……... L = 82 [dB (A)]. − 3.10 Dust emission Values of dust emissions in normal using condition, with the machine connected to an efficient suction system that guarantees to the outlet a minimum speed of 20 m/sec., are always within the limits established by the in force rule of 2 mg/m...

  • Page 29: Lifting And Transport

    4.2 Working area Keep aisles for the operators and make sure that they are appropriate so as to assure a safe use and mainte- nance. Before placing the machine make sure of keeping a free area available all around the machine itself, which has to be not smaller than 1500mm in all directions.

  • Page 30: Control For Possible Damages

    CAUTION Only use fork-lift trucks having the suited carrying capacity and suited fork length. CAUTION It is very important to avoid any collision during the whole loading and carrying procedure and to keep the machine always in balance. Make sure that the forks of the lift truck are well positioned under the machine, so that its centre of gravity is well balanced, thus ensuring the greatest stability of the whole loading.
  • Page 31 4.4.2 Machine’s postioning INFORMATION The machine is designed to stand on its own small feet. The working area, on which the machine is positioned, has to respond to all requirements stated by the machine developers at the planning stage. The minimum required working space is also to be considered in order to en- sure easy and safe operation and maintenance.

  • Page 32: Assembling

    4.5 Assembling INFORMATION Keep all the facilities used for the placing and carrying of the machine in order to have them available for future positioning. The machine is already assembled; only electrical and pneumatic connections are needed to start working. 4.6 Electrical connection CAUTION The electrical connection of the machine to the power point has to be done only by using the supplied...
  • Page 33 In direct machine’s protection are TN type, so it doesn’t need any other caution. If connection is different − (TT, IT) or if norms require other protection please provide it taking in consideration: Electromagnetic interference precaution can product high frequency electric dissipations. −...

  • Page 34: Pneumatic Connection

    The machine has two chip collecting drawers, removable on the sides (see fig.) that connect the suction pipe system. INFORMATION BORING SYSTEM EVOLUTION 1000 don’t need any regulation. The next paragraphs are about tool’s replacement.

  • Page 35: Commands Main Menu

    5.1.2 Commands main menu INFORMATION The system is visible on a monitor 15 "TFT ILENIA software and related management icons . When you start the system automatically starts the program management JOB LIST. After loading the machine needs to reset the axes "ZERO SETTING". ( JOB LIST ) ( ZERO SETTING ) ————————————————————————————————————————————————...

  • Page 36: Machine Data Editor

    .1.2.1 Machine Data Editor Menu. ( Machine Data Editor ) ( User ) - To access the tool must always enter the password, selecting the command (Machine Data Editor ) . - In the central window by selecting " User" , type the same word "User " as password (User). - Selecting "...
  • Page 37 ( Conf.1 ) - Select only the " Pack 1" to access the screen of the tool head . Do not use normally configurations " CONF.2 and 3 ." —————————————————————————————————————————————————- INFORMATION - The configuration of the head is visible as a whole and to the right you can see the data table utensils. - "Graphic tooling ."...
  • Page 38 ( Remove / Insert Tool ) - In the configuration screen head can intervene to change tools "Remove / Insert Tool" . —————————————————————————————————————————————— INFORMATION - In the figure above you can see the data of the ' selected tool . This serves to control and for changes to be made.

  • Page 39: Cad 4

    5.1.2.2 CAD-4 Ambient / . Programmation panel process. ( CAD / 4) - From the main menu you can enter nell'ambinte " CAD / 4 " to create machining programs modificace panels . Full reference see " Manual CAD / 4 . ———————————————————————————————————————————————- ( New ) - Home Screen "...
  • Page 40 ( Dimensions ) - First data to be entered is the size of "Dimensions " of the panel to work . If you exceed the possible working on the machine activates an error message . ———————————————————————————————————————————————- INFORMATION Pin X = Ø Ref.Point X = Ø...
  • Page 41 ( Macro ) - Selection from the menu of a "Macro" drilling , according to the working requirements . ———————————————————————————————————————————————— INFORMATION Table setting the position and size hole / holes to be drilled . Macro Single drill . Page 41...
  • Page 42 (Tool selection) - Command to select the type of tool "Tool selection" , suitable for machining (drilling and / or excavation ) . ————————————————————————————————————————————————— (Tool Type) -- Select the desired tool "Tool type" , for working set. Page 42...
  • Page 43 (example : Programmed drill). ————————————————————————————————————————————————— ( example : Modify , Copy , Erase ) - - The programmed machining can be edited later using the commands "Modify , Copy , Erase ." In the most frequent case proceed to copy the hole in the other position of the panel. Page 43...
  • Page 44 ( Selected drill to copy )- Corner 2 reference - Example of the hole to be copied "Selected drill copy" . ———————————————————————————————————————————————— ( Drill position - Corner 1 reference) Position of the hole on the corner copied reported 1. "Drill position - Corner 1 reference". Page 44...
  • Page 45 ( Corner 3 reference - Drill position) - Position of the hole reportedly copied the corner 3 . " Corner 3 reference - Drill position" . ————————————————————————————————————————————————— ( Corner 4 reference - Drill position) - Position of the hole reportedly copied corner 4 . " Corner 4 reference - Drill position" . Page 45...
  • Page 46 Example : ( View side zero with drill) ————————————————————————————————————————- - Example of machining on the sides of the panel, showing the position of the Cartesian axes which changes depending on the side panel , see selection . "View side 1". Page 46...
  • Page 47 - Set size holes "Side 1". ————————————————————————————————————————————————— - View of the panel with all the holes set up at this point of the program. On the zero and also on side 1 . High- lights the selection icons in the upper side panel "View Side Ø " . - And ' possible to select the icon to see the panel in 3D isometric view .
  • Page 48 Example of side 3 " Side 3 " . Note the position of the axes that change position depending on the cho- − sen side of the panel . Example setting " Corner 1" side 3 , panel and data processing . Page 48...
  • Page 49 View panel with work planned by side zero "side Ø " . - Window for saving the "Save As " , the program of the panel cutout. Automatically opens the folder to save programs and should be given an identifying name to the program to be saved. Page 49...
  • Page 50 ( Optimizer ) - To finalize the rescue of the program created , you must select the command " Optimizer" , which performs diagnostics on the application spectrum , based on the parameters in the machine , and then rewrites inside the machine language program (ISO).

  • Page 51: Job List

    5.2.2.3—JOB LIST - Going back to the home page of reference " The Manager" from the drop down menu you select the com- mand " Job List" , which lets you create or open a separate work . The distinct serves to create a list of proc- essing programs that together give the possibility to obtain a series of processed panels , useful for the con- struction of a movable whole or other needs of the user.
  • Page 52 ( New Joblist ) I f you select the command " New Job list" , you start creating a new list . ( Select Souce ) - To enter the machining programs , select the command in the window "Select Source" Page 52...
  • Page 53 ( Programs explorer ) - In the selection of the program to enter "Programs explorer" , the preview panel chosen, the working set. - The selected program is then created in the new bill . Using the same procedure you can enter other pro- grams.
  • Page 54 - In the list of programs included , then you must define the quantity for each panel "Preset" and any com- ments of your own . - The final phase of the new bill is created is saved with name "Save As" . The lists are saved in a specific folder .
  • Page 55 ( F2 Green Botton ) - To carry out the work of a distinguished selected, press the indicated key . "F2 - green botton ." The bar of the bill in question will be colored in red and the machine will prompt you the first panel visible in the job list . ( Label ) - Example list of panels in the selected list .

  • Page 56: Single Program

    5.1.2..4 — START SINGLE PROGRAM Select a program from the command single "Automatic " and then " Axis" . ————————————————————————————————————————————————-- - From the "Program " in the drop-down menu appear existing programs . Select a program and PUSH "Open". Page 56...
  • Page 57 5.2.2.5 - OPTION PANEL SHUTDOWN FRONTSIDE / BACKSIDE . ( Front Download) − - In the standard setting , at the end of the processing cycle , the machine shows the panel toward the opera- tor , ie exhaust front "Front Download" . - To have the drain back "Back Download", press the button at the top right .
  • Page 58 5.2.2.6 - “MIRROR” OPTION ( Mirror ) - The " Mirror" , allows you to quickly set up and at any time , the processing of a mirrored panel determined . One can choose to mirror the panel according to the X axis , or the axis Y. 5.2.2.7 - RIBATTUTA OPTION ( Ribattuta ) - The "...
  • Page 59 5.1.2.8 - SHUTDOWN MACHINE - Command “Shutdown ILENIA” - Command “Ok” Window - standard Windows XP option " Turn Off Computer " Page 59...

  • Page 60: Restart After Emergency

    − 5.2.4. Residual risk BORING SYSTEM EVOLUTION 1000 has been designed so as to minimize the need for manual intervention. To reduce the residual risk the machine has been equipped with the following safety devices: - Passive safety devices such as: fixed guards and covers protecting the access to the working components of...

  • Page 61: Cleaning

    Active safety devices such as: emergency buttons and microswitches to stop the working cycle. − The machine has been equipped with some fixed barriers to minimize the residual risk arising from working parts and/or related to the misfunctioning of some mechanical components. It is possible that the operator in charge for installation and periodical maintenance is sometimes required to access the segregated areas inside the machine and to work very close to dangerous mechanical and electrical components and to working parts;...
  • Page 62 the machine To avoid misfunctionings and fire risk You are recommended to carry-out a daily cleaning of the machine com- ponents by using compressed air. CAUTION Do not use abrasive products such as: petrol or solvent, as they would eventually damage painting, cable boots etc.
  • Page 63 6.1.7 Lubrication of the machine DAILY EVERY 40 HOURS USE Every 40 hours use control: Daily control: − − Safety dispositives Visual control machine − − Sensor and microswitches Machine cleaning − − Emergency botton − -Every 200 hours control : for lubrificate the spinale driving-gears , and “X” axis. Connect the grease gun to the greass cup and loock group .
  • Page 64 Give collected lubricants to the appropriate re cycling companies for disposal − CAUTION Make sure that lubricants are disposed properly. Maggi Technology Srl does not take any responsibility for environmental damages caused by inappropriate dismantling. DANGER Inappropriate disposal of the lubricants or of other substances used for the working activities not abiding by the...
  • Page 65 Page intentionally left blank Page 65...
  • Page 66 Via delle Regioni, 299 Maggi Technology Woodworking machinery 50052 Certaldo ( Fi ) Italia Tel. +39 0571 63541 Fax. +39 0571 664275 service@maggi-technology.com E-mail Development by MAGGI TECHNOLOGY Page 66...

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