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Print Instructions for Print Vendors (Paper Manuals)
O
PERATOR
TOTAL PAGE COUNT: Less than 80
Paper Size:
• 11 x 17
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press:
• Body - 1-color, 2-sided
• Cover - 1-color, 2-sided
Bindery:
• Staple (2X), Face Trim
TOTAL PAGE COUNT: 80 or greater
Paper Size:
• 8-1/2 x 11
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press:
• Body - 1-color, 2-sided
• Cover - 1-color, 2-sided
Bindery:
• Perfect Bind, Face Trim (3 knife)
GENERAL
COVERS:
• Covers are located at the beginning of this package.
• Back cover is the page IMMEDIATELY AFTER the front cover.
• Limited Warranty Statement is the page IMMEDIATELY AFTER the back cover and must be printed
on the inside of the back cover.
• Check the front cover for the individual part number (typically a 2_____ or 502_____ number).
• Check the front cover for the document number (TP 1xx - xxxx - xx - xx - xx)
BODY:
•ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand
pages.
General:
• This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text "THIS PAGE INTENTIONALLY BLANK" are placement pages ONLY,
and should NOT be printed.
If you have any further questions regarding this manual, please contact Ken Cehonski in
Ferris Industries Engineering Department at (315) 495-0100 ext. 249.
'
M
S
ANUAL
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Table of Contents
Troubleshooting
Related Manuals for Ferris IS1500ZKAV1944
Summary of Contents for Ferris IS1500ZKAV1944
- Page 1 • Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY, and should NOT be printed. If you have any further questions regarding this manual, please contact Ken Cehonski in Ferris Industries Engineering Department at (315) 495-0100 ext. 249.
- Page 2 THIS PAGE INTENTIONALLY BLANK...
- Page 3 OPERATOR’S MANUAL IS1500Z Series Zero-Turn Riding Mower Model Number: IS1500ZKAV1944 IS1500ZKAV2148 IS1500ZKAV2552 Ferris Industries 5023472 5375 North Main Street Revision 02 Munnsville, NY 13409 Rev. Date: 5/2005 800-933-6175 TP 100-7177-02-15-F...
- Page 4 OPERATOR’S MANUAL IS1500Z Series Zero-Turn Riding Mower Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com © Copyright 2005 Ferris Industries All Rights Reserved. Printed in USA.
- Page 5 Ferris dealer during the warranty period. Ferris' obligation under this limited warranty is, at Ferris' option, to repair or replace any part or parts of the mower, which, in the judgment of Ferris, are found to be defective and covered by this limited warranty.
- Page 6 THIS PAGE INTENTIONALLY BLANK...
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Page 7: Table Of Contents
Table of Contents Troubleshooting, Adjustments & Service ..21 Safety Rules & Information ........2 Troubleshooting the Tractor........21 Identification Numbers ........5 Troubleshooting the Mower ........22 Safety Decals ............6 Seat Adjustment............23 Safety Interlock System........7 Ground Speed Control Lever Adjustment .....23 Features & Controls ..........8 Speed Balancing Adjustment........23 Control Functions............8 Parking Brake Adjustment ........24... - Page 8 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects.
- Page 9 Safety Rules & Information 23. Use care when approaching blind corners, shrubs, Do Not trees or other objects that may obscure vision. 1. Avoid starting, stopping, or turning on a slope. If 24. To reduce fire hazard, keep unit free of grass, leaves tires lose traction (i.e.
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Page 10: Safety Rules & Information
Safety Rules & Information SERVICE AND MAINTENANCE 10. Let engine cool before storing and do not store near flame. To avoid personal injury or property damage, use 11. Stop and inspect the equipment if you strike an extreme care in handling gasoline. Gasoline is object. - Page 11 Safety Rules & Information ROLL BAR INSTRUCTIONS • BEFORE FIRST TIME USE - Inspect the ROLL BAR structure and mounting hardware for: For models equipped with factory-installed Roll Over 1) Check to make sure the machine GVW (Gross Protection System (ROPS). Vehicle Weight), including attachments, restrained payload, fuel and operator, is not in excess of the WARNING...
- Page 12 Safety Rules & Information INSPECT BUCKLE WARNING & LATCH Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be peri- odically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll...
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Page 13: Identification Numbers
Identification Numbers Identification Numbers FERRIS FERRIS INDUSTRIES, INC. UNNSVILLE, NY 13409 ADE IN THE USA All Models SERIAL NO. ODEL NO. Identification Tag PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number When contacting your authorized dealer for replace- Mower Deck Model Number... -
Page 14: Safety Decals
Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro- All DANGER, WARNING, CAUTION and instructional vide you with the safety and reliability you would expect messages on your rider and mower should be carefully from an industry leader in outdoor power equipment read and obeyed. -
Page 15: Safety Interlock System
Safety Icons & Interlock System SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 —... -
Page 16: Features & Controls
Features & Controls Figure 1. Control Locations CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. - Page 17 Features & Controls Parking Brake Fuel Tank Cap To remove the cap, turn counterclockwise. DISENGAGE Releases the parking brake. Fuel Level Gauge ENGAGE Locks the parking brake. Displays the fuel level in the tank. Pull the parking brake lever back to engage the parking brake.
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Page 18: Operation
Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING Before first time operation: • Check that crankcase is filled to full mark on dipstick. See the engine Operator’s Manual for instructions • Be sure to read all information in the Safety and and oil recommendations. -
Page 19: Starting The Engine
Operation WARNING MOWING 1. Engage the parking brake. Make sure the PTO If you do not understand how a specific control switch is disengaged, the motion control handles are functions, or have not yet thoroughly read the locked in the NEUTRAL position and the operator is FEATURES &... -
Page 20: Zero Turn Driving Practice
Operation ZERO TURN Smooth Travel DRIVING PRACTICE The lever controls of the Zero Turn rider are The lever controls of the Zero Turn rider are responsive, responsive . and learning to gain a smooth and efficient control of the The BEST method of rider’s forward, reverse, and turning movements will take handling the ground some practice. -
Page 21: Advanced Driving
Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually To turn in place, “Zero Turn,” gradually move one ground return back toward neutral. Repeat several times. speed control lever forward from neutral and one lever back from neutral simultaneously. -
Page 22: Attaching A Trailer
Operation ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with an appropri- ately sized clevis pin (A, Figure 9) and clip (B). Excessive towed loads can cause loss of traction and loss of control on slopes. -
Page 23: Storage
Operation STORAGE WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, Remember, the fuel tank will still contain some gasoline, poorly ventilated enclosures. Gasoline fumes may so never store the unit indoors or in any other area reach an open flame, spark or pilot light (such as where fuel vapor could travel to any ignition source. -
Page 24: Regular Maintenance
Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. -
Page 25: Checking/Adding Fuel
Regular Maintenance CHECKING / ADDING FUEL WARNING To add fuel: Gasoline is highly flammable and must be handled with care. Never fill the tank when the 1. Remove the fuel cap (see A, Figure 2). engine is still hot from recent operation. Do not 2. -
Page 26: Lubrication
Figure 12. Deck Lubrication not installed. Not all greases are compatible. Ferris Red Grease (p/n 22285) is recommended, automotive-type high-tem- perature, lithium grease may be used when this is not available. -
Page 27: Check Hydraulic Oil Level
Regular Maintenance CHECK HYDRAULIC OIL LEVEL 1. Before removing the reservoir cap, make sure the 2-1/2" area around the reservoir cap and fill neck of the (6,4 cm) reservoir is free of dust, dirt, or other debris. 2. Unscrew the reservoir cap (B, Figure 16). 3. -
Page 28: Servicing The Mower Blades
Regular Maintenance SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16”... -
Page 29: Troubleshooting, Adjustments & Service
Troubleshooting Adjustments & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend To avoid serious injury, perform maintenance on the life of your equipment, prolonged or constant use the tractor or mower only when the engine is may eventually require that service be performed to stopped and the parking brake engaged. -
Page 30: Troubleshooting The Mower
Troubleshooting, Adjustment & Service Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. not drive. in “open” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3. -
Page 31: Seat Adjustment
Troubleshooting, Adjustment & Service SEAT ADJUSTMENT See Figure 21. The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position. GROUND SPEED CONTROL LEVER ADJUSTMENT Seat Adjustment The control levers can be adjusted in three ways. -
Page 32: Parking Brake Adjustment
Figure 24. Parking Brake Adjustment A. Brake Spring Do not adjust the spring to be shorter than B. Adjustment Nut 1-15/16” (4,9 cm) when compressed. This may damage the brake caliper. If this does not correct the braking problem, see your Ferris dealer. -
Page 33: Rear Suspension Adjustment
Troubleshooting, Adjustment & Service REAR SUSPENSION ADJUSTMENT POSITION #1 POSITION #2 (FACTORY SET) The shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/or the upper mounting position. -
Page 34: Pto Clutch Adjustment
Troubleshooting, Adjustment & Service Figure 27. Adjust PTO Clutch A. Window B. Adjustment Nut C. .016”-.018” (0.40-0.45mm) Feeler Gauge Figure 26. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO CLUTCH ADJUSTMENT WARNING Check the PTO clutch adjustment after the initial 25 hour To avoid serious injury, perform adjustments only break-in period and then after every 100 hours of opera- with engine stopped, key removed and tractor on... -
Page 35: Return To Neutral Adjustment
Troubleshooting, Adjustment & Service RETURN-TO-NEUTRAL ADJUSTMENT To determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the PTO, engage the parking brake and turn off the engine. 2. Move the ground speed control levers into the oper- ating position, pull levers rearward and release. -
Page 36: Mowing Height Adjustment
Troubleshooting, Adjustment & Service MOWING HEIGHT ADJUSTMENT The cutting height adjustment pin (A, Figure 30) controls the mower cutting height. The cutting height is adjustable between 1-3/4” (4,4 cm) and 5” (12,7 cm) in 1/4” (0,64 cm) increments. 1. Depress the deck lift foot pedal (B) until it locks into the 5”... -
Page 37: Deck Leveling Adjustment
Troubleshooting, Adjustment & Service DECK LEVELING ADJUSTMENT 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar). Measure 2. -
Page 38: Hydraulic Pump Drive Belt Replacement
Troubleshooting, Adjustment & Service HYDRAULIC PUMP DRIVE BELT REPLACEMENT FRONT 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. -
Page 39: Mower Belt Replacement
Troubleshooting, Adjustment & Service MOWER BELT REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. -
Page 40: Battery Service
Troubleshooting, Adjustment & Service BATTERY SERVICE Jump Starting With Auxiliary (Booster) Battery WARNING Jump starting is not recommended. However, if it must be done, follow these directions. Both booster and dis- Keep open flames and sparks away from the charged batteries should be treated carefully when using battery;... - Page 41 Troubleshooting, Adjustment & Service THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Starter Switch Switch Jumper Cable Starting Discharged Vehicle Vehicle Battery Battery Jumper Cable To Ground Engine Block MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 39. Jump Starting WARNING WARNING Any procedure other than the preceding could For your personal safety, use extreme care when result in:...
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Page 42: Specifications
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: CHASSIS: Fuel Tank Capacity: 6 Gallons (22.7 L) 19 HP* Kawasaki Rear Wheels Tire Size: 22 x 11.00 -10... -
Page 43: Lawn Care
Lawn Care & Mowing Information GENERAL INFORMATION • Types of Grass, Climate and Conditions • How and When to Water, Fertilize & Aerate Proper mowing is an important part of maintaining your • How High to Mow the Grass lawn in the best possible condition. A healthy and well •... -
Page 44: Lawn Care & Mowing Information
Lawn Care & Mowing Information HOW HIGH TO Cut less than MOW THE GRASS Often cutting height is a Optimal matter of personal prefer- cutting point ence. Typically, you should at less than mow the grass when it is is 1/3 from top between three and five of grass blade... -
Page 45: When And How Often To Mow
Lawn Care & Mowing Information WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: l Mow when the grass is between three and five inches high. -
Page 46: Mowing Methods
Lawn Care & Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn. - Page 47 Lawn Care & Mowing Information TIPS On Dealing With Clippings • Reduce the evaporation of water from your lawn. • Provide a cushioning layer to reduce lawn wear. Clippings are beneficial to your lawn. A common mis- • Moderate soil temperature. conception about clippings is that they automatically •...
- Page 48 Lawn Care & Mowing Information SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Streaking Streaking is when thin strips of uncut grass are left behind the mower. Streaking is usually caused by operator error or poor blade maintenance. CAUSE SOLUTION Blades are not sharp Sharpen your blades Blades are worn down too far Replace your blades...
- Page 49 Lawn Care & Mowing Information Uneven Cutting Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. CAUSE SOLUTION Deck is not leveled correctly Level the deck correctly Blades are dull or worn Sharpen or replace the blades Blades are damaged...
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Page 50: Technical Manuals
Common International Symbols PTO Clutch Choke Fast (Throttle) Parking Brake Slow (Throttle) Brake Throttle Mower Cutting Fuel Height Adjustment Headlights Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available —...