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Avdel Genesis nG3 Instruction Manual

Hydro-pneumatic power tool
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I n s t r u c t i o n M a n u a l
®
Genesis
H y d ro - P n e u m a t i c P o w e r To o l

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Summary of Contents for Avdel Genesis nG3

  • Page 1 I n s t r u c t i o n M a n u a l ® Genesis H y d ro - P n e u m a t i c P o w e r To o l...

  • Page 3: Table Of Contents

    AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

  • Page 4: Safety Instructions

    Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification.

  • Page 5: Tool Specification

    S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar (72.5 - 101.5 psi) Free Air Volume Required @ 5.5 bar 4.3 litres (0.15 cuft)

  • Page 6: Intent Of Use

    R a n g e o f F a s t e n e r s nG3 is a hydro-pneumatic tool designed FASTENER SIZE ( ® to place Avdel breakstem fasteners at FASTENER 3 3.2 4.0 4.3 4.8 5 5.2 6.4 6.5 7...

  • Page 7: Putting Into Service

    P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.

  • Page 8: Nose Assemblies

    N o s e A s s e m b l i e s F i t t i n g I n s t r u c t i o n s I M P O R T A N T Nose assemblies do NOT include nose tips.

  • Page 9: Nose Tips

    … 0 8 2 – Steel 07 61 2-0 20 01 1 2.7 3 .3 … 0 2 1 AVDEL ® 1 / 8 71 21 0-0 50 02 1 2.7 4 .8 … 0 0 1 5 / 32 71 21 0-1 60 70 1 2.7...

  • Page 10: Avseal ® Ii Nose Tips

    N o s e A s s e m b l i e s N o s e T i p s ® A V S E A L N O S E T I P S N O S E T I P ( m m ) F A S T E N E R NOSE below...

  • Page 11: Type 2 Limited Access

    Al Alloy 1 2 . 7 2 .5 ® 1 / 8 7 1 2 1 0 -1 6 0 3 0 … 2 8 3 AVDEL ITEM DESCRIPTION PART Nº 1 / 8 Al Alloy O 1 2 . 7 2 .5...

  • Page 12: Type 4 Monobolt ® - Extended

    N o s e A s s e m b l i e s N o s e T i p s F A S T E N E R N O S E T I P ( m m ) T Y P E 4 below NAME...

  • Page 13: Accessories

    A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: Preparing the Base Tool for use with Stem Deflector The airline must be disconnecte before any servicing or dismantling.

  • Page 14: Swivel Heads

    1 / 8 Al Alloy 07345 -0 3 30 0 5 .0 8 1.17 … 2 8 3 AVDEL 0 73 45-03 301 07 340 -0 022 9 1 / 8 Al Alloy O 07494 -0 3 60 0 5 .0 8 1.17...

  • Page 15: Preparing The Base Tool For Right-Angle And Straight

    0 73 4 6- 0 330 0 5.08 1.1 7 07 340 - 00 229 … 2 8 3 0 734 5- 0 330 1 AVDEL ® 1 / 8 Aluminium Alloy O 0 74 9 5- 0 360 0 5.08 1.1 7...

  • Page 16: Swivel Head Fitting Instructions

    A c c e s s o r i e s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the base tool opposite. The air supply must be disconnected when fitting or removing swivel heads.

  • Page 17: Swivel Head Servicing Instructions

    A c c e s s o r i e s S w i v e l H e a d S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals.

  • Page 18: Servicing The Tool

    S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

  • Page 19: Molykote ® 55M Grease Safety Data

    S e r v i c i n g t h e To o l M o l y k o t e ® 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.

  • Page 20: Service Kit

    S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Avdel offers the complete service kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº...

  • Page 21: Dismantling The Tool

    S e r v i c i n g t h e To o l D i s m a n t l i n g t h e To o l Before dismantling the tool the oil must be emptied from it. •...

  • Page 22: Pneumatic Piston Assembly

    S e r v i c i n g t h e To o l P n e u m a t i c P i s t o n A s s e m b l y • Remove ‘ON/OFF’ valve assembly 62. •...

  • Page 23: Rotary Valve

    S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 4mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger Assembly 33. •...

  • Page 24: Stop Plate Assembly (71213-03900)

    S e r v i c i n g t h e To o l S t o p P l a t e A s s e m b l y ( 7 1 2 1 3 - 0 3 9 0 0 ) Assembly (see illustration below) •...
  • Page 25 N o t e s...

  • Page 26: General Assembly

    G e n e r a l A s s e m b l y o f B a s e To o l 7 1 2 2 3 - 0 2 0 0 0...

  • Page 27: Parts List

    P a r t s L i s t f o r 7 1 2 2 3 - 0 2 0 0 0...

  • Page 28: Oil Details

    P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s ®...

  • Page 29: Priming Procedure

    P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.
  • Page 30 † Page 17 if a swivel head is used instead of a nose assembly. Item numbers in bold refer to the general assembly drawing and parts list on pages 26 and 27. Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
  • Page 31 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model nG3 Serial No.
  • Page 32 Fax: +1 704 888-0258 Email: infoAvdel-USA@acument.com Manual No. Issue Change Note No. 05/370 07900-00842 05/519 06/536 07/044 07/103 07/174 08/008 Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Genesis®, Interlock®, MBC®, MBC®/LC, Monobolt®, Stavex®, T-Lok®, TLR® are trademarks of Avdel UK Limited. www.avdel-global.com...

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