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Summary of Contents for Avdel 07500
- Page 1 I n s t r u c t i o n M a n u a l Pass onto user to read and keep for reference Request Info 1-800-453-1692 www.aboveboardelectronics.com Hydro-Pneumatic Power Tool 07500...
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Page 2: S P E C I F I C A T I O N S F O R
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R... - Page 3 O N T E N T S O N T E N T S S A F E T Y General Specific to 07500 Tool I N T E N T O F U S E General Tool Dimensions P U T T I N G I N T O S E R V I C E...
- Page 4 RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
- Page 5 In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. CARE SHALL BE TAKEN TO ENSURE THAT SPENT PINTAILS ARE NOT ALLOWED TO CREATE A HAZARD.
- Page 6 N T E N T O F U S E The hydro-pneumatic 07500 type tool is designed to place Avdelok Pins and collars at high speed making it ideal for batch or flow- line assembly in a wide variety of applications throughout all industries.
- Page 7 A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.4 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance.
- Page 8 These are the accessories available for the 07500-00200 tool. Three of which are to make the connection with the air supply. Double Male Connector Extension for ” (4.8mm) Extension for ” (6.4mm) part nº 07005-00041 part nº 07500-02400 part nº 07500-02300 1/4”...
- Page 9 COLLAR SPLITTERS - COMPONENT PART NUMBERS " COLLAR " COLLAR " MAXLOCK ITEM DESCRIPTION SPLITTER SPLITTER COLLAR SPLITTER N¼ 07500-06800 07500-06900 07500-05900 SCREW 07001-00004 07001-00004 07001-00142 SLEEVE 07210-02012 07210-02012 BLADE PIN 07210-02014 07210-02014 07220-03712 BLADE PIN SCREW 07210-02015 07210-02015 07220-03713...
- Page 10 54.1 2.13 30.5 3.15 Nose Assembly Nose Assembly Monobolt Nose Offset Nose Assembly Straight Round Straight with Flats Assembly 07500 NOSE ASSEMBLY SELECTION FASTENER NOSE ASSEMBLY NOSE ASSY m m inch i nch inch i nch SIZE DESCRIPTION PART N¼...
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Page 11: Servicing Instructions
To fit Offset Head, proceed as follows: ■ Remove nose retaining nut (item 81 of base tool pages 14 - 15) from front of base tool. ■ Screw on offset head onto the head piston of base tool then tighten the retaining nut 7 which is part of the offset head. ■... - Page 12 SPRING INNER SPRING RING RETAINING SPRING DESCRIPTION ANVIL COLLET JAWS GUIDE EXTENSION ( COLLET ) GUIDE ITEM Nº 1 SET NOSE ASSY 07500-02000 07500-03100 07500-02002 07220-02102 07500-02003 07500-02004 07500-02005 07500-02006 07007-00076 07500-02100 07500-03200 07500-02102 07220-02302 07500-02003 07500-02004 07500-02005 07500-02006 07007-00076...
- Page 13 Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is sooner. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.
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Page 14: Maintenance
M A I N T E N A N C E For all servicing we recommend the use of the service kit (part number 07900-05000). SERVICE KIT SERVICE KIT (Continued) ITEM PART Nº DESCRIPTION Nº OFF ITEM PART N¼ DESCRIPTION N¼... -
Page 15: Air Valve
■ Remove six screws 84 and spring washers 85 from covers 83 & 86 using an Allen key*. ■ Remove covers 83 & 86, foam silencers and valve operating rod 79. ■ Drift out pin 7 and remove trigger sub-assembly 6. ■... - Page 16 ■ Ensure oil is drained from the tool. ■ Remove air cylinder 68 as described earlier. ■ Using external circlip pliers* free circlip 48 and drop out piston buffer 50. ■ Using an Allen key* unscrew four screws 67 and separate cylinder head assembly 24 from head and handle sub-assembly 1. ■...
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Page 19: Parts List
07500-00200 PARTS LIST ITEM PART N¼ DESCRIPTION QTY SPARES 07003-00087 SEAL 07500-01900 HEAD & HANDLE SUB-ASSY ● 07002-00017 07001-00004 SCREW ● ● 07500-00705 PISTON INSERT 07003-00108 SEAL ● ● 07004-00038 CIRCLIP 07003-00101 WIPER RING ● ● 07500-00706 AIR PISTON 07003-00082 'O' RING ●... - Page 20 R I M I N G Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O I L D E T A I L S The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number...
- Page 21 ■ Top up priming pump and operate until resistance is felt. Remove priming pump. ■ Tighten front bleed screw and connect tool to air supply. ■ Slacken front bleed screw and depress trigger. Tighten front bleed screw and release trigger. Ensure that the reservoir is kept full. ■...
- Page 23 Engineered Fastening and Assembly Systems Declaration of Conformity Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ declare under our sole responsibility that the product type 07500 Serial Nº ..........to which this declaration relates is in conformity with the following standards or other formative documents...
- Page 24 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Acument Avdel Italia S.r.l. SPAIN Canada Limited Viale Lombardia 51/53 Avdel Spain S.A. 87 Disco Road 20047 Brugherio (MI)
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