Summary of Contents for P-Tronic P-Tronic 40P
- Page 1 Instruction Manual P-Tronic 40P - 70 - 100 P-Tronic 40P - P-Tronic 70 - P-Tronic 100 This manual is completed by the “CE Operating and service maual” Edition Rev.20130304...
-
Page 3: Table Of Contents
P-Tronic 40P - 70 - 100 Instruction Manual INDEX Chap. Description Page Chap. Description Page Introduction Conformity declaration P-TRONIC 70 use of the equipement RAEE Norm P-TRONIC 100 general description safety precautions 10.1 P-TRONIC 100 Installation thermal limits (en 60974-1) 10.2 P-TRONIC 100 front panel description... -
Page 4: Conformity Declaration
1. Conformity declaration The machines descripted in this manual, P-TRONIC 40P, P-TRONIC 70, P-TRONIC 100, must be used solely for professional purposes in an industrial environment and they are manufactured in compliance with the instructions contained in the harmonized standard EN50199 (electromagnetic compatibility) and EN60974-1. - Page 5 P-Tronic 40P - 70 - 100 Instruction Manual 1. Conformity declaration TER SRL – 36030 Caldogno (VI) – Italy declares that the machines descripted in this manual must be use solely for professional purposes in an industrial environment and they are manufactured in compliance with the instructions con- tained in the harmonized standard: 2006/95/CE (LDV) –...
-
Page 6: Raee Norm
P-Tronic 40P - 70 - 100 Instruction Manual FUME AND GASES – May be hazardous to your health. 1.1 RAEE Norm Keep your head away from fumes. The symbol on the product or on its packaging indicates that this product may not Work in the presence of adequate ventilation, and use ventilators be treated as household waste. -
Page 7: Safety Device
P-Tronic 40P - 70 - 100 Instruction Manual 2. Safety devices 3. Explanation of technical specification This system comes equipped with the following safety devices: (see table 1 ) EN 60974.1 The machine has been built according to this European standards Overload cut out: to avoid overload while cutting. -
Page 8: Technical Specification Table
P-Tronic 40P - 70 - 100 Instruction Manual 3.1 Technical specifications table 4. Start-up and use P-Tronic 40P P-Tronic 70 PTronic 100 Technical data The machine must be installed by qualified personnel. All connections must be made in compliance with current safety standards and full observance of... - Page 9 Switch always the machine OFF when working on the torch. 6. Optional kit - Air reducer P-Tronic 40 The P-Tronic 40 generator is equipped with a manometer but the air pressure reg- ulation must be set with a pressure reducer that has to be connected externally.
- Page 10 P-Tronic 40P - 70 - 100 Instruction Manual Filter/Reducer OUT nipple Press the torch trigger: the pilot arc stricks, becoming cutting arc as soon as you will place the torch on the work piece. The P-TRONIC 40 generator does not work with high-frequency arc ignition: it uses the no HF technology with BACK STRIKING system.
-
Page 11: P-Tronic 70 General Description
P-Tronic 40P - 70 - 100 Instruction Manual P-TRONIC 70 P-TRONIC 70 P-Tronic 70 7. PLASMA P-TRONIC 70 General description P-Tronic 70 This apparatus is a constant direct current (DC) generator, designed to cut WARNING: the generator is equipped with a TER PT-80 plasma torch, cod electro conductive materials (metals and alloys) by a plasma arc process. - Page 12 P-Tronic 40P - 70 - 100 Instruction Manual 8.1 Standard Stand Off P-Tronic 70 P-Tronic 70 8.2 Grating This is the typical and most commun cutting type; you can adjust the current from a minimum In GRATING cut position, the minimum current stays at 20A and the maximum at 40A.
- Page 13 Press the torch trigger: the pilot arc stricks, becoming cutting arc as soon as you will place the torch on the work piece. P-TRONIC 70 generator does not work with high- frequency arc ignition: it uses the no HF technol- ogy with BACK STRIKING system. The torch can work only if the generator is connected to the compressed air plant.
-
Page 14: P-Tronic 100 Gouging
P-Tronic 40P - 70 - 100 Instruction Manual WARNING: the generator is equipped with a TER PT-100 plasma torch, cod Z0042AA 6 mt long. This torch has to be considered as integral part of the generator and its functioning and safety are guaranteed only with the origi- nal torch. - Page 15 P-Tronic 40P - 70 - 100 Instruction Manual P-Tronic 100 11.1 Standard Stand Off in Solid Cutting This is the typical and most commun cutting type; you can adjust the current from a minimum of 20A to a maximum of 100A. Once the cutting is terminated the arc strikes off and it can be reactivated pressing the torch trigger once again.
- Page 16 P-Tronic 40P - 70 - 100 Instruction Manual P-Tronic 100 11.2 Standard Solid Cutting Contact Cutting: in certain applications the contact cutting may be required even with current over 40A (ex.:high cutting speed on thin metal sheet or on high ticks where an high cutting precision is required).
- Page 17 P-Tronic 40P - 70 - 100 Instruction Manual P-Tronic 100 P-Tronic 100 11.4 Gouging 12. Use of the equipement: In GOUGING position you can remove material with a high efficiency; the current regulation from 20A up to 100A enables the increasing of the groove’s Connect the earth clamp cable to the work piece deep.
- Page 18 P-Tronic 40P - 70 - 100 Instruction Manual TER - 80 direct (for p-tronic 40P) Complete torch cod. Z0132AA POS. DESCRIPTION CODE TER - 80 torch body Z0043AA TER - 80 electrode Z0048AA TER - 80 diffusor Z0049AA TER - 80...
- Page 19 P-Tronic 40P - 70 - 100 Instruction Manual TER - 80 (for p-tronic 70) Complete torch cod. Z0133AA POS. DESCRIPTION CODE TER - 80 torch body Z0043AA TER - 80 electrode Z0048AA TER - 80 diffusor Z0049AA TER - 80...
- Page 20 P-Tronic 40P - 70 - 100 Instruction Manual TER - 100 (for p-tronic 100) Complete torch cod. Z0042AA POS. DESCRIPTION CODE TER - 100 torch body Z0057AA TER - 100 electrode Z0060AA TER - 100 diffusor Z0062AA TER - 100...
- Page 21 P-Tronic 40P - 70 - 100 Instruction Manual TER - 100M Machanized applications complete torch cod. Z0098AA POS. DESCRIPTION CODE TER - 100M torch body Z0141AA TER - 100 electrode Z0060AA TER - 100 diffusor Z0062AA TER - 100 tip cutting 1,5...
- Page 22 P-Tronic 40P - 70 - 100 Instruction Manual P-TRONIC 40P 17. Spare Parts P-Tronic 40 P P-Tronic 40P P-Tronic 40P Spare Parts P-Tronic 40 P Single-Phase POS. DESCRIPTION CODE knob R-37-231220-06-00 200A switch R-07-020000-13-00 0÷10 BAR manometer plasma 40/70/100 R-37-110400-01-00 25 mm²...
- Page 23 P-Tronic 40P - 70 - 100 Instruction Manual P-Tronic 40P 18. ELECTRIC WIRING DIAGRAM - 19 -...
- Page 24 P-Tronic 40P - 70 - 100 Instruction Manual P-TRONIC 70 Spare Parts P-Tronic 70 P-Tronic 70 N°. DESCRIPTION CODE 19. Spare Parts P-Tronic 70 P-Tronic 70 green led R-04-010700-19-00 yellox led R-04-010700-19-01 red led R-04-010700-20-00 10 Electrolytic capacitor board Plasma 70/100...
- Page 25 P-Tronic 40P - 70 - 100 Instruction Manual 20. ELECTRIC WIRING DIAGRAM P-Tronic 70 - 21 -...
- Page 26 P-Tronic 40P - 70 - 100 Instruction Manual P-TRONIC 100 21. Spare Parts P-Tronic 100 Spare Parts P-Tronic 100 N° DESCRIPTION CODE potentiometer knob plasma 70/100 R-37-231410-05-01 Potenziometro plasma 40/70/100 R-01-040105-01-00 0÷10 BAR manometer plasma 40/70/100 R-37-110400-01-00 mode switch plasma 70/100 R-07-020000-05-00 25 mm²...
- Page 27 P-Tronic 40P - 70 - 100 Instruction Manual P-TRONIC 100 21. Spare Parts P-Tronic 100 Spare Parts P-Tronic 100 N° DESCRIPTION CODE 10 EMC Board R-51-PH02-085-B-RL PCB1 11 auxiliar transformer R-03-010500-16-00 12 Logic control board R-51-PK01-065-A-RL PCB4 13 quik connector air...
- Page 28 P-Tronic 40P - 70 - 100 Instruction Manual 22. ELECTRIC WIRING DIAGRAM P-Tronic 100 - 23 -...
- Page 30 P-Tronic 40P - 70 - 100 Instruction Manual Ter srl Via Giacomo Leopardi, 13 - 36030 Caldogno (VI) ITALY • Ph: +39 0444 586440 - Fax: +39 0444 905764 • e-mail: info@terwelding.com...