Related Manuals for Cushman 612485
Summary of Contents for Cushman 612485
- Page 1 612485 A Textron Company OWNER’S MANUAL AND SERVICE GUIDE ELECTRIC POWERED THREE WHEEL SERVICE VEHICLE ISSUED JULY 2009...
- Page 2 SAFETY Read and understand all labels located on the vehicle. For any questions on any of the information, contact a represen- tative for clarification. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre- vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground.
- Page 3 CUSHMAN STOCK CHASER Starting Model Year 2009 The CUSHMAN Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by the CUSHMAN Division, and therefore is subject to change without notice.
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Page 4: Notes
NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, an authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty. -
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY ........................Inside Covers NOTES ............................ii SAFETY INFORMATION ......................v BEFORE INITIAL USE ....................... 1 Fig. 1 Initial Service Chart ........................1 On Board Charger ............................... 1 Portable Charger Installation (if equipped) ......................1 Fig. 2 Charger Installation ........................2 Lift Out Battery Trays (if equipped) ........................ - Page 6 TABLE OF CONTENTS TORQUE SPECIFICATIONS ....................12 Fig. 13 Torque Specifications ......................12 PERIODIC SERVICE SCHEDULE ..................13 Fig. 14 Periodic Service Schedule ...................... 13 BATTERIES AND CHARGING ....................14 Safety ................................14 BATTERY ..........................14 BATTERY MAINTENANCE ...................... 14 At Each Charging Cycle ............................
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Page 7: Safety Information
Certain replacement parts can be used independently and/or in combination with other accessories to modify an CUSHMAN-manufactured vehicle to permit the vehicle to operate at or in excess of 20mph. When an CUSHMAN-man- ufactured vehicle is modified an any way by the Distributor, Dealer or customer to operate at or in excess of 20mph, UNDER FERERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the strictures and require- ments of Federal Motor Vehicle Safety Standard 571.500. - Page 8 SAFETY INFORMATION Read all of manual to become familiar with this vehicle. Pay particular attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. This vehicle conforms to the current applicable standard for safety and performance requirements. These vehicles do not conform to Federal Motor Vehicle Safety Standards and are not equipped for operation on public streets.
- Page 9 SAFETY INFORMATION Read all of manual to become familiar with this vehicle. Pay particular attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Always check the polarity of each battery terminal and be sure to rewire the batteries correctly. Always use specified replacement parts. Never use replacement parts of lesser quality. Always use recommended tools.
- Page 10 SAFETY INFORMATION Read all of manual to become familiar with this vehicle. Pay particular attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. NOTES: Page viii Owner’s Manual and Service Guide...
- Page 11 Where authorized modifications have been made, The following text is provided as recommended by part II the user shall ensure that capacity, operation, warning, ASME/ANSI B56.8-1988. CUSHMAN strongly and maintenance instruction plates, tags, or decals are endorses the contents of this specification. changed accordingly.
- Page 12 SAFETY INFORMATION Read all of manual to become familiar with this vehicle. Pay particular attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Control of Noxious Gases and Fumes turer; 4.8.1 When equipment powered by internal com- (b) emphasis on safety of passengers, material loads, bustion engines is used in enclosed areas, the atmo- carrier operator, and other employees;...
- Page 13 SAFETY INFORMATION Read all of manual to become familiar with this vehicle. Pay particular attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. 5.4.9 Carriers shall not be parked or left unattended smooth, sweeping motion. such that they block or obstruct fire aisles, access to Loading stairways, or fire equipment.
- Page 14 SAFETY INFORMATION Read all of manual to become familiar with this vehicle. Pay particular attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Maintenance Procedures prevent the use of the carrier until the leak has been eliminated. 6.2.1 Maintenance and inspection of all carriers shall be performed in conformance with the manufac- (o) The carrier manufacturer’s capacity, operation, and maintenance instruction plates, tags, or decals shall be...
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Page 15: Before Initial Use
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Thank you for this purchase. The vehicle is equipped Hydrogen gas is generated in the charging cycle of bat- with an electronic speed control unit that is the most teries and is explosive in concentrations as low as 4%. -
Page 16: Lift Out Battery Trays (If Equipped)
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. cut or bend the ground post. Provide Protection From Elements To disconnect charger before the charging cycle is com- pleted, disconnect the AC cord from the AC outlet first and then disconnect the DC cord from the vehicle. -
Page 17: Serial Plate Location
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Use a hoist with a minimum working rating of 150 lbs. (70 Design changes take place on an ongoing basis. In order kg). -
Page 18: Direction Selector
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. sure is COMPLETELY removed. Depressing the rear (heel) portion of the pedal further NOTICE activates the service brake. Removing foot pressure from the pedal If the vehicle is equipped with manufacturer installed custom while traveling at high speed will engage the... -
Page 19: Headlights And Taillight
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. brakes. Apply pressure to the heel of the pedal to stop Avoid extremely rough terrain. more quickly. Avoid driving fast down hill. -
Page 20: Starting The Vehicle
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. reach. driving the vehicle above specified speed. Damage caused by excessive speed may cause a loss of control, To prevent inadvertent movement when is costly, is considered abuse and will not be covered the vehicle is to be left unattended,... -
Page 21: Towing
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. TOWING Turn wheel as shown to permit jack placement Detail This vehicle is not designed to be towed. It is recommended that this vehicle be moved by placing the entire vehicle on a trailer, flatbed truck or other suit- able transport. -
Page 22: Rear Axle
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Fig. 14). Refer to Lubrication Points for appropriate lubri- cation locations (Ref Fig. 8). Grease Fitting NOTICE Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions. -
Page 23: Brakes
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Dry, Level, Clean, Paved Surface Check/Fill Plug Fig. 9 Rear Axle Lubricant Check and Fill BRAKES Accelerate To Service brakes in accordance with the Periodic Service Maximum Speed Schedule (Ref Fig. -
Page 24: Tires
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. TIRES should inflation pressure be higher than recommended on tire sidewall. All three tires should have the same Tools List Qty. -
Page 25: Light Bulb Replacement
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. with lukewarm or cold water is the best method of pre- serving the painted surfaces. NOTICE Do not use hot water, strong soap or harsh chemical detergents. -
Page 26: Torque Specifications
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Grade 2 Grade 5 Fig. 12 Bolt Grades TORQUE SPECIFICATIONS ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. -
Page 27: Periodic Service Schedule
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. PERIODIC SERVICE SCHEDULE ✓ Check ♦ Clean, Adjust, etc. ▲ Replace NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions DAILY ♦... -
Page 28: Batteries And Charging
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. BATTERIES AND CHARGING and flushed with water. Overfilling batteries may result in elec- Safety trolyte being expelled from the battery NOTICE during the charge cycle. -
Page 29: At Each Charging Cycle
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. At Each Charging Cycle equal importance is too much water which will result in electrolyte being forced out of the battery due to gassing and the increase in volume of the electrolyte that results from the charging cycle. -
Page 30: Cleaning Batteries
Watering gun similar to the type included in the also be sprayed with the sodium bicarbonate (baking CUSHMAN Battery Maintenance Kit soda) solution. 1 1/2 gallons (6 liters) -
Page 31: Battery Replacement
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Battery Replacement Remove battery hold downs and cables. Lift out batteries with a commercially available lifting device. If the batteries have been cleaned and any acid in the Front of Vehicle battery rack area neutralized as recommended, no corro-... -
Page 32: Battery Charging
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. In high temperatures the chemical reaction is faster, to prevent self discharge. The batteries should be tested or recharged at thirty day minimum intervals. -
Page 33: Troubleshooting
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. TROUBLESHOOTING Bulb Cylinder In general, troubleshooting will be done for two distinct Float reasons. First, a battery that performs poorly and is out- 1100 side of the manufacturers specification should be identi- 1125... -
Page 34: Using A Hydrometer
ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS,WARNINGS and DANGERS. Using A Hydrometer 1. Draw electrolyte into the hydrometer several times to Electrolyte permit the thermometer to adjust to the electrolyte Temperature temperature and note the reading. -
Page 35: General Specifications
GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner’s Manual and Service Guide Page 21... -
Page 36: Electric Powered Three Wheel Service Vehicle
GENERAL SPECIFICATIONS ELECTRIC POWERED THREE WHEEL SERVICE VEHICLE BATTERIES............... Four 6 volt deep cycle (105 minute minimum, 220 amp-hour @ 20 hour discharge rate) SPEED CONTROLLER............. Solid state, 275 amp capacity with potentiometer throttle sensor MOTOR ................24 VDC, series wound 1.5 hp (1.1 kW) @ 2800 rpm & 4.3 hp (3.2 kW) @ 1200 rpm, brazed armature and solid copper windings TRANSAXLE .............. - Page 37 GENERAL SPECIFICATIONS 17.5 in. 29 in. (44 cm) (74 cm) 48 in. (122 cm) 98 in. (248 cm) 78 in. (198 cm) 48 in. (122 cm) 22.5 in. 21.5 in. (57 cm) (55 cm) 5 in. (13 cm) 48 in. (122 cm) 29.5 in.
- Page 38 GENERAL SPECIFICATIONS TURNING CLEARANCE DIAMETER 10.5 ft. (3.2 m) 56 in. (142 cm) INTERSECTING AISLE CLEARANCE 56 in. (142 cm) Fig. 24 Vehicle Turning Clearance Diameter and Intersecting Aisle Clearance Owner’s Manual and Service Guide Page 24...
- Page 39 NOTICE NOTICE Read and understand the following warnings before attempt- ing to operate the vehicle: Read and understand the following text and warnings before attempting to service vehicle: In any product, components will eventually fail to perform properly as the result of normal use, age, wear or abuse. To prevent personal injury or death, observe It is virtually impossible to anticipate all possible compo- the following:...
- Page 40 A Textron Company 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTACT US North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GET-CUSHMAN (1-888-438-3946), FAX: 1-800-752- 6175 International: Phone: 010-1-706-798-4311, FAX: 010-1-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.,...
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