Jarvis SEC 400 Operator's Manual

Jarvis SEC 400 Operator's Manual

Hog splitting saw

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EQUIPMENT
. . . . . . . . . .
SELECTION
SEC 400 without Controller
42V/50Hz (21 inch Blade)
230V/60Hz (16 inch Blade)
460V/60Hz (16 inch Blade)
SEC 400 with Mechanical Brake
for Part Numbers:
SEC 400 with Thin Head (16 inch Blade)
230V/60Hz (Electric / DC Brake) 4004135
460V/60Hz (Mechanical Brake) 4004132
SEC 400 with Electric / DC Braking
for Part Numbers: (3 Phase)
Balancer
Mechanical Brake
Electric Brake
. . . . . . . . . . . . . . .
JARVIS
6204004;.
Ordering No.
. . . . .
4004077
. . . .
4004076
. . . .
4004086
. . . . . . . . . .
See pg. 13
.
.
See pg. 14
. . . . . . . . . . . .
4042049
4042036
Model SEC 400
Hog Splitting Saw
TABLE OF
CONTENTS
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• Safety Messages to Employer and Safety
Director
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
• Safety Messages to Operators, Maintenance
and Cleanup Personnel
• Parts Diagram and List
• Wiring Diagrams
• Special Tools
• Specifications
• Installation Instructions
• Operation Instructions
• Maintenance Instructions
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA
TEL. 860--347--7271
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jarvis.products.corp@snet.net
E--MAIL.
jarvisproducts.com
FAX. 860--347--6978
WWW.
Page
2
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Summary of Contents for Jarvis SEC 400

  • Page 1 • Wiring Diagrams ......SEC 400 with Thin Head (16 inch Blade) 230V/60Hz (Electric / DC Brake) 4004135 •...
  • Page 2: Model Sec

    10. Avoid injury. Do not permit the tool to be misused. 11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon request.
  • Page 3: Safety Messages To Operators, Maintenance And Cleanup Personnel

    Model SEC 400 page 3 of 24 Keep hands clear. SAFETY MESSAGES TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE REPORT ANY PROBLEMS TO YOUR SUPERVISOR 1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147) before making any blade changes.
  • Page 4 Model SEC 400 page 4 of 24 Figure A For spare parts only, not in current tools. ** Tighten to 65 lbf--ft. *** Install open end facing blade. ITEM PART NO. PART NAME ITEM PART NO.
  • Page 5: Includes Item

    Model SEC 400 page 5 of 24 Figure B * For spare parts only, not in current tools ** Install open end facing fan ITEM PART NO. PART NAME 1055751 Hex Head Screw 1004233 Split Lock Washer...
  • Page 6: Socket Head Cap Screw

    Model SEC 400 page 6 of 24 Figure C Mechanical Brake Parts ITEM PART NO. PART NAME 1055753 Hex Head Screw ITEM PART NO. PART NAME 1004017 Flat Washer DC Brake: 1042347 Hanger 200--460V 1016469 Brake Housing with item 1 3001018 Cord and Conn.
  • Page 7: Parts Diagram And List

    Model SEC 400 page 7 of 24 Figure D Thin Head * Shim package contains 3 shims 0.005 inch thick and 6 shims 0.002 inch thick. Install only as many shims as necessary to obtain proper fit.
  • Page 8: Parts Diagram

    2. Backlash of bevel gears should be 0.003 to 0.007 inch. 3. Bevel side of retaining ring must be facing away from gear housing. 4. Use Loctite 262 on hex nuts. 5. Pack all bearing cones and bearing cups with Jarvis 1315 White Grease when clearance adjustments are completed. JARVIS PRODUCTS CORPORATION ®...
  • Page 9 Model SEC 400 page 9 of 24 Figure F Electric Control Box Mechanical Brakes (Except 42 Volts) For part numbers see Table 1 JARVIS PRODUCTS CORPORATION ® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 jarvis.products.corp@snet.net UNITED STATES OF AMERICA E--MAIL.
  • Page 10 Model SEC 400 page 10 of 24 Figure G Electric Control Box 42 Volts only Mechanical Brakes For part numbers 1--51 see Table 1 ITEM PART NO. PART NAME 1001119 Cord 4 ft 1061545 Ferrule 1007266...
  • Page 11 Model SEC 400 page 11 of 24 Figure H Electrical Control Assembly Direct Current Braking (except 42 Volts) (Three Phase) For part numbers see Table 2 JARVIS PRODUCTS CORPORATION ® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 jarvis.products.corp@snet.net UNITED STATES OF AMERICA E--MAIL.
  • Page 12: Wiring Diagrams

    Model SEC 400 page 12 of 24 Figure I Electrical Control Assembly 42 Volts only Direct Current Braking (Two Phase) 3063063 ITEM PART NO. PART NAME 1004247 Lock Washer 1063570 Fuse 1063632 Overload Mtg Adapter 1055863...
  • Page 13: Parts List

    Model SEC 400 page 13 of 24 TABLE 1 - - MECHANICAL BRAKE (See Figures F and G) Saw Voltage/Hz 42V/50Hz 115V/50Hz 230v/60Hz 380V/50Hz 415V/50Hz 460V/60Hz Part Number (16 inch) Blade 4004226 4004114 4004101 4004110 4004105 4004100 and...
  • Page 14 Model SEC 400 page 14 of 24 TABLE 1 - - MECHANICAL BRAKE (Cont’d - - See Figures F and G) Saw Voltage/Hz 42V/50Hz 115V/50Hz 230V/60Hz 380V/50Hz 415V/50Hz 460V/60Hz Item Name Part Number Lock Washer 1004244 1004244 1004244...
  • Page 15 Model SEC 400 page 15 of 24 TABLE 2 - - THREE PHASE DC BRAKE (Cont’d - - See Figure H) Saw Voltage/Hz 42V/50 115V/50 200V/50 208V/60 220V/50 230V/60 380V/50 380V/60 415V/50 460V/60 575V/60 Item Name Part Number...
  • Page 16 Model SEC 400 page 16 of 24 Wiring Diagrams Mechanical Brakes 460V Tool 42V Tool JARVIS PRODUCTS CORPORATION ® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 jarvis.products.corp@snet.net UNITED STATES OF AMERICA E--MAIL. 6204004;. jarvisproducts.com TEL. 860--347--7271 FAX. 860--347--6978 WWW.
  • Page 17 Model SEC 400 page 17 of 24 Wiring Diagrams Three Phase Brakes 460V Tool Wiring Diagrams Two Phase Brake 42V only JARVIS PRODUCTS CORPORATION ® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 jarvis.products.corp@snet.net UNITED STATES OF AMERICA E--MAIL. 6204004;.
  • Page 18 Model SEC 400 page 18 of 24 Wiring Diagrams Motor Hook- -up For specific voltage and frequency, refer to Wiring Diagram Label inside control box cover. JARVIS PRODUCTS CORPORATION ® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 jarvis.products.corp@snet.net UNITED STATES OF AMERICA E--MAIL.
  • Page 19: Special Tools

    Model SEC 400 page 19 of 24 THE FOLLOWING TOOLS ARE RECOMMENDED FOR PROPER AND EFFECTIVE ASSEMBLY AND DISASSEMBLY OF THE JARVIS MODEL SEC 400 HOG SPLITTING SAW. COMPLETE TOOL KIT 8039097 NEEDLE BEARING BEARING PULLER CONDUIT WRENCH...
  • Page 20: Specifications

    2 Each day, before you begin operation, go through Noise 85 dB the following checklist: 2.1 Make sure that the SEC 400 moves freely on its INSTALLATION INSTRUCTIONS balancer. 2.2 Make sure that the dual anti- -tie down control ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR- handles (the front and the rear handles) are DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCEDURES...
  • Page 21: Maintenance Instructions

    2.1.2 Re- -tighten screws (items 18 and 21) to lock pointing upward when making this cut. Do not front handle grip into position. exert pressure on the SEC 400; guide the saw to 2.2 Clean and inspect circular blade. Refer to sec- insure a straight cut.
  • Page 22: Special Tools

    5.14.2 Remove both spiral bevel gear (item 14) and ball bearing (item 13) from blade mounting shaft (item 6). Use a common Blade gear puller or Jarvis special tool, part num- Hole for Dowel Pin ber 8039096, to remove spiral bevel gear. 5 GEAR HOUSING DISASSEMBLY: The spiral bevel gear is threaded to allow For thin head gear housing disassembly, see section 7.
  • Page 23 7.16.2 To remove inner ring bushing (item 38) 7.6 Remove socket head screws (item 23) and gear from pinion gear shaft (item 37), use Jarvis box cover (item 4). special tool, part number 8039102.
  • Page 24: Maintenance Instructions

    (item 24). Refer to Figures D and E as 9.17 If stator (item 64) needs rewinding, send entire guide for proper orientation of retaining SEC 400 motor and stator back to Jarvis for re- ring. pair. Do not remove stator from its housing.

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