Ski-Doo REV-XR 2009 Operator's Manual
  1. Manuals
  2. Brands
  3. Ski-Doo Manuals
  4. Snowmobiles
  5. REV-XR 2009
  6. Operator's manual

Ski-Doo REV-XR 2009 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the REV-XR 2009 and is the answer not in the manual?

Questions and answers

Related Manuals for Ski-Doo REV-XR 2009

Summary of Contents for Ski-Doo REV-XR 2009

  • Page 2 In USA, products are distributed by BRP US Inc. In Canada, products are distributed by Bombardier Recreational Products Inc. The following are trademarks of Bombardier Recreational Products Inc. or its sub- sidiaries. RER™ DESS™ HPG™ SKI-DOO ® E-TEC ® MX Z™ REV-XR™ TRA™...

  • Page 3: Foreword

    Bombardier Recreational Prod- other property. ucts Inc. (BRP) warranty and a network of authorized SKI-DOO snowmobile About this Operator's dealers ready to provide the parts, ser- Guide vice or accessories you may require.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before You Go ..
  • Page 5 TABLE OF CONTENTS CONTROLS/INSTRUMENTS/EQUIPMENT (cont’d) 13) Gauge ............... . 42 14) Driver's Seat.
  • Page 6 TABLE OF CONTENTS MAINTENANCE PROCEDURES (cont’d) Engine Coolant ..............88 Injection Oil Level .
  • Page 7 CANADA: 2009 SKI-DOO ® SNOWMOBILES ..............132...
  • Page 8 TABLE OF CONTENTS _______________...

  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...

  • Page 10: General Precautions

    Avoid Gasoline Fires and See your authorized SKI-DOO dealer Other Hazards for available accessories for your vehi- Gasoline is extremely flammable and cle.

  • Page 11: Special Safety Messages

    SPECIAL SAFETY MESSAGES SEVERE INJURY OR DEATH can result if you do not follow these instructions: Everyone is a beginner the first time he sits behind the controls of a snowmobile regardless of previous experience in driving an automobile, a motorcycle or a motorboat.
  • Page 12 SPECIAL SAFETY MESSAGES Snowmobiling at night can be a delightful experience but because of reduced visibility, be extra cautious. Avoid unfamiliar terrain and be sure your lights are working. Always carry a flashlight and spare light bulbs. Never remove any original equipment from your snowmobile. Each vehicle has many built in safety features.
  • Page 13 Do not stud the track unless it has been approved for studs. At speed, a stud- ded track that has not been approved for studs could tear and separate from ve- hicle posing a risk of severe injury or death. See an authorized SKI-DOO dealer for current specific studding availability and applications.

  • Page 14: Riding The Vehicle

    We encourage you to have an Annual Safety Inspection of your snowmo- WARNING bile. Please contact an authorized SKI-DOO dealer for further details. Fi- Always use a wide base snowmo- nally, we urge you to visit an authorized bile mechanical stand to properly...
  • Page 15 RIDING THE VEHICLE 12. Lights — The headlights, taillight and brake light are standard equipment. Be sure lights are clear of dirt, slush or snow and are in good working order or con- dition. 13. Check operation of tether cord cap (DESS key), engine stop switches, head- light switch (HI-LO), taillight, brake light and pilot lamps.

  • Page 16: How To Ride

    RIDING THE VEHICLE How to Ride – Knife – Flashlight. Riding Gear Include other items depending on the Proper snowmobile clothing should length and time of your ride. be worn. It should be comfortable and not too tight. Always check the Riding Position weather forecast before going on a Your riding position and balance are...

  • Page 17: Carrying A Passenger

    RIDING THE VEHICLE Standing Place both feet on the running boards. Knees should be flexed to absorb the shock from surface bumps. This is an effective position to see better and to shift weight as conditions dictate. Avoid abrupt stop. mmo2008-003-001 Posting A semi-sitting position with the body...

  • Page 18: Terrain/Riding Variations

    RIDING THE VEHICLE On snowmobiles allowing two passen- the operator must slow down. The op- gers, if you have an adult and a child for erator must also warn passengers of passenger, BRP recommends that the side hills, bumps, branches, etc. An child sits in the center location.
  • Page 19 RIDING THE VEHICLE stretches of “washboard” trails, the Traction for starting, turning or stop- kneeling position of one knee on the ping is much less than that on snow. seat can be adopted. This provides a Thus, these distances can be multi- certain amount of comfort, while at the plied manyfold.
  • Page 20 RIDING THE VEHICLE Downhill Unfamiliar Territory Downhill driving requires that you have Whenever you enter an area that is full control of your vehicle at all times. new to you, drive with extreme cau- On steeper hills, keep your center of tion.
  • Page 21 RIDING THE VEHICLE Obstacles and Jumping Road Crossing Unplanned jumps of snowdrifts, snow- In some cases, you will be approach- plow ridges, culverts or indistinguish- ing the road from a ditch or snowbank. able objects can be dangerous. You Choose a place where you know you can avoid them by wearing the proper can climb without difficulty.

  • Page 22: Environment

    RIDING THE VEHICLE Safari Riding travel from area to area. Do not violate this privilege by chasing or harassing Before starting out, designate a “trail wildlife. Fatigue and exhaustion can boss” to lead the party and another per- lead to animal's death. Avoid areas son to follow-up at the end of the party.
  • Page 23 Remember, whether you're driving a high perfor- there is a link between protecting your mance Ski-Doo, a sporty MX Z snow- environment and your own safety. mobile or any other make or model, Respect wildlife and be particularly show you know what you're doing.

  • Page 24: Traction Enhancing Products

    TRACTION ENHANCING PRODUCTS NOTE: This section is applicable to WARNING snowmobiles equipped with a factory If the front and rear of the snow- installed track that has been approved mobile are out of balance due to an by BRP for special studs installation. incorrect combination of traction Using traction enhancing products enhancing products, the snow-...

  • Page 25: Acceleration

    TRACTION ENHANCING PRODUCTS Controlled Driving keep from blocking the track in order to avoid surprises that could lead to a loss A balanced combination of carbide ski of control. runners and studs on the track ensures adequate control and better handling, Important Safety Rules see illustration.

  • Page 26: Installation Of Studs

    WARNING WARNING Never stud a track that has not been approved for studs. Ap- – See an authorized SKI-DOO proved tracks can be identified by dealer for current specific stud- a stud symbol (see illustration be- ding availability and applica- low) molded into the track surface.

  • Page 27: Inspection

    – You MUST only use the BRP – Missing track guide(s) approved stud type on these – Also, ensure that studs nut are tight- Ski-Doo snowmobiles. DO NOT en to the recommended torque. EVER use conventional stud because, the track thickness is...

  • Page 28: Hang Tag

    HANG TAG vmo2006-005-009_en _______ ________ SAFETY INFORMATION...

  • Page 29: Important On-Product Labels

    If missing or damaged, the decals can be replaced free of charge. See an au- thorized SKI-DOO dealer. mmo2009-005-032_a Please read the following instructions carefully before operating this snow- mobile.
  • Page 30 IMPORTANT ON-PRODUCT LABELS mmo2007-009-051 INSTRUCTION 2 - 600 HO E-TEC MODEL mmo2009-005-034_a INSTRUCTION 3 mmo2008-003-069_a INSTRUCTION 4 mmo2008-003-007 INSTRUCTION 5 mmo2009-003-001_a INSTRUCTION 1 _______ ________ SAFETY INFORMATION...
  • Page 31 IMPORTANT ON-PRODUCT LABELS mmo2008-008-002_a mmo2009-003-004_a INSTRUCTION 6 - GSX AND MXZ INSTRUCTION 9 - TYPICAL mmo2009-003-005_a INSTRUCTION 10 - 600 HO E-TEC MODEL mmo2006-003-007_a INSTRUCTION 11 - EUROPEAN MODELS mmo2009-003-002_a INSTRUCTION 7 mmo2009-003-003_a INSTRUCTION 8 - TYPICAL ________ ________ SAFETY INFORMATION...
  • Page 32 IMPORTANT ON-PRODUCT LABELS mmo2008-003-052_en INSTRUCTION 12 - MODELS WITH TRACK APPROVED FOR STUDS mmo2007-002-001_en INSTRUCTION 17 - 600 HO E-TEC MODEL INSTRUCTION 13 - RENEGADE X/GTX SE EUROPEAN MODELS xxxx xxxx xxxx xxxx xxxx xxxx mmo2009-005-001_en INSTRUCTION 18 - 1200 4-TEC MODEL mmo2007-009-070 INSTRUCTION 14 mmo2009-005-002...
  • Page 33 IMPORTANT ON-PRODUCT LABELS mmo2008-008-024 INSTRUCTION 20 - 600 HO E-TEC MODEL ________ ________ SAFETY INFORMATION...
  • Page 34 IMPORTANT ON-PRODUCT LABELS _______ ________ SAFETY INFORMATION...

  • Page 35: Vehicle Information

    VEHICLE INFORMATION _______________...

  • Page 36: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment do not apply or are optional on some models. mmo2009-005-035_a TYPICAL mmo2009-005-036_a TYPICAL ______________...

  • Page 37: Handlebar

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2009-005-037_a TYPICAL mmo2009-005-038_a 1) Handlebar 2) Throttle Lever The handlebar controls the steering Designed to be thumb activated. of the snowmobile. As the handlebar When squeezed, it increases the en- is rotated to right or left, the skis are gine speed and engages the transmis- turned right or left to steer the snow- sion.

  • Page 38: Brake Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2009-005-005_a mmo2008-008-011_b TYPICAL TYPICAL 1. Parking brake lever 1. Throttle lever 2. To accelerate 3. To decelerate WARNING Make sure parking brake is fully WARNING disengaged before operating the Test the throttle lever operation snowmobile. When you ride the each time before starting the en- vehicle, brake pads that are caused gine.

  • Page 39: Dess Post

    We recommend the purchase of ad- mobile to runaway if the operator falls ditional keys from your authorized off the vehicle accidently. SKI-DOO dealer. If you have more than The DESS key provided with your one DESS-equipped SKI-DOO snow- snowmobile contains an electronic...

  • Page 40: Multifunction Switch

    Heated Grips Switch and corrected before restarting en- gine. See an authorized SKI-DOO NOTE: On the 600 HO E-TEC model, dealer for servicing. the heated grips are enabled at 1900 engine RPM and up.
  • Page 41 CONTROLS/INSTRUMENTS/EQUIPMENT Models with Analog/Digital Gauge mmo2007-009-043_b mmo2007-003-003_b HEATING INTENSITY DISPLAY TYPICAL 1. Less heat 2. More heat 1. Heated grip switch 2. Hot 3. Warm Heated grips will be in OFF position 4. Off when there are no bars displayed on the gauge.

  • Page 42: Reverse Shift Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT Models with Multifunction Mode/Set Button Analog/Digital Gauge Models with Multifunction Depress switch as required to select Analog/Digital Gauge heating intensity to keep your thumb This button can be used instead of at a comfortable temperature. the two buttons on top of the analog/ digital gauge to facilitate gauge adjust- ments.

  • Page 43: Tilt Steering

    2. Bring the handlebar to the desired position and release the lock lever. NOTE: On the GTX LE model, the steering can be set to a desired fixed position, see your SKI-DOO authorized dealer. 10) Adjustable Mirrors Each mirror can be adjusted to suit driv-...

  • Page 44: Grab Handle/Bumper

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2009-005-008_a mmo2008-003-061_a REAR 1. Grab handle/bumper TYPICAL 1. Tool kit NOTICE Do not use skis to pull or lift snowmobile. 12) Grab Handle/Bumper To be used whenever snowmobile re- 13) Gauge quires manual lifting. WARNING WARNING Never adjust or set functions on Do not attempt to lift the vehicle the multifunction gauge while rid- by hand alone.
  • Page 45 7. Set button NOTE: The gauge is factory preset in Imperial units but it is possible to change it to metric units, contact an mmo2008-003-024_a authorized SKI-DOO dealer for unit TYPICAL — PILOT LAMPS settings. Speedometer Measures vehicle speed (in miles or kilometers depending on the setting).
  • Page 46 CONTROLS/INSTRUMENTS/EQUIPMENT See table below for usual pilot lamps information. 600 HO E-TEC MESSAGE DISPLAY PILOT (X AND LAMP(S) BEEPER DESCRIPTION LIMITED PACKAGE ONLY) 4 short Injection oil level is low. Stop vehicle in a safe beeps every LOW OIL place then, replenish injection oil reservoir. 2 minutes Low fuel level.
  • Page 47 Fill to proper beeps every PRESSURE level. If oil level was correct, discontinue use 2 minutes and contact an authorized SKI-DOO dealer. Low fuel level. One (1) bar left in fuel level — — display. Replenish fuel tank as soon as pos- sible.
  • Page 48 CONTROLS/INSTRUMENTS/EQUIPMENT The digital display is factory preset in Imperial units but it is possible to change it to metric units, contact an authorized SKI-DOO dealer for unit settings. mmo2008-003-013_c 1. Odometer mode B) Trip Meter “A” or “B” Trip meters records distance travelled since it has been reset.
  • Page 49 Multifunction digital display that sup- plies several real time useful infor- mation to the driver either in Eng- lish or French, contact an authorized SKI-DOO dealer for language settings. mmo2008-003-013_c 1. Trip hour meter (HrTRIP) mode WARNING Press and hold the SET (S) button to re- Reading the gauge digital display set.
  • Page 50 CONTROLS/INSTRUMENTS/EQUIPMENT DISPLAY FEATURES REFER TO FUNCTIONS TOPICS Speedometer Tachometer (RPM) Odometer mmo2007-009-066_q Trip meter “A” or “B” MULTIFUNCTION DISPLAY 1. Display 1 Trip hour meter 2. Display 2 Clock Use MODE (M) button to select the de- sired display, then proceed as follows: Fuel level Altitude (600 HO E-TEC Model)
  • Page 51 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_o mmo2007-009-066_n 1. RPM mode B) Tachometer (RPM) Press the MODE (M) button to confirm In addition of the analog type tachome- selection or wait 5 seconds. ter, RPM can also be displayed via the multifunction display. Engine RPM can be displayed on dis- play 1 or display 2.
  • Page 52 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_p mmo2007-009-066_k 1. Trip meter (TRIP A/TRIP B) mode F) Clock Press and hold the SET (S) button to re- Press the SET (S) button to select clock set. mode. NOTE: On E-TEC models, resetting TRIP B mode will also reset TOTAL FU- EL CONSUMPTION.
  • Page 53 CONTROLS/INSTRUMENTS/EQUIPMENT G) Fuel Level Bar gauge that continuously indicates the amount of fuel left in the fuel tank. mmo2007-009-066_n 1. Altitude mode The following symbol appears when al- titude mode is selected. mmo2007-009-042_a FUEL LEVEL 1. Operating range H) Altitude mmo2008-003-023 ALTITUDE MODE 600 HO E-TEC Model Only...
  • Page 54 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_m mmo2007-009-066_m While display flashes, press the Press and hold the SET (S) button with- SET (S) button to select top speed in 5 seconds to reset. (TOP_SPD) mode. mmo2007-009-066_w mmo2007-009-066_n J) Average Speed 1. Top speed (TOP_SPD) mode Records vehicle average speed since it Press the MODE (M) button to confirm has been reset.
  • Page 55 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_n mmo2007-009-066_w 1. Vehicle average speed (AVR_SPD) mode K) Heated Grips Heating Intensity Press the MODE (M) button to confirm selection or wait 5 seconds. Bar gauge that indicates heating inten- sity. HEATED GRIPS SWITCH Refer to more details. mmo2007-009-066_o To reset, press the MODE (M) to select mode.
  • Page 56 CONTROLS/INSTRUMENTS/EQUIPMENT Press the MODE (M) button to confirm selection or wait 5 seconds. mmo2007-009-044_a HEATED THROTTLE LEVEL mmo2007-009-066_o 1. Operating range N) Total Fuel Consumption M) Instant Fuel Consumption 600 HO E-TEC Model Only 600 HO E-TEC Model Only Records vehicle average fuel con- Calculates vehicle average fuel con- sumption since it has been reset.

  • Page 57: Driver's Seat

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_n mmo2007-009-066_p 1. Total fuel consumption (TC) mode 1. Trip meter (TRIP B) mode TC appears when the mode is select- Press and hold the SET (S) button to re- set. mmo2008-003-021_a TYPICAL mmo2007-009-066_w Press the MODE (M) button to confirm O) Message Display selection or wait 5 seconds.
  • Page 58 CONTROLS/INSTRUMENTS/EQUIPMENT NOTICE The seat latch is located at the front of Do not stretch the electri- the seat. cal connector and wiring. 3. Remove seat. mmo2007-009-071_a TYPICAL - SEAT BASE 1. Seat latch 2. Operator's Guide location mmo2007-009-073_a Seat Removal TYPICAL Step 1: Pull and hold seat latch To remove the driver's seat, proceed...

  • Page 59: Backrest

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: A distinctive snap will be felt. CAUTION The backrest Double check that the seat is secure by spring loaded and will quickly move giving it a tug to confirm proper latch- forward if not held while pulling up ing.

  • Page 60: Passengers Handholds

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: A distinctive snap will be felt. Double check that the seat is secure by giving it a tug to confirm proper latch- ing. WARNING Make sure seat is securely latched before riding. 17) Passengers Handholds mmo2009-005-012_a 1. Rear seat GTX Models 2.

  • Page 61: Storage Compartment

    CONTROLS/INSTRUMENTS/EQUIPMENT 20) Rear Rack GTX Models WARNING All objects in rear rack must be properly latched. Do not carry any breakable objects. Excessive weight in rack may reduce steering mmo2009-005-018_a ability. 1. Mountain Strap WARNING WARNING This strap is not for towing, lift- Always readjust suspension ac- ing or other purpose than tempo- cording to the load.

  • Page 62: Tunnel Bag (Gtx Se Model)

    CONTROLS/INSTRUMENTS/EQUIPMENT msi2009-005-004 msi2009-085-002_a 1. Strap 1. Velcro strap 2. Anchor 2. Rear rack 22) Tunnel Bag The retaining Velcro straps can be hid- (GTX SE Model) den in side pouches. The side pouches flaps are hidden in the bottom lining of WARNING the tunnel bag.

  • Page 63: Passenger Heated Grip Switch

    CONTROLS/INSTRUMENTS/EQUIPMENT Saddlebag Opening/Closing Saddlebag Installation To open the saddlebags, proceed as To install the saddlebags on the rear follows: rack, proceed as follows: 1. Unlock the handle with the provid- 1. Insert the metal tabs, located on ed key. the rear bumper, in the saddlebag slots.

  • Page 64: Heated Seats Switches

    CONTROLS/INSTRUMENTS/EQUIPMENT 26) Electric Visor Jack Adjust heating intensity as shown. Connectors GSX and GTX Models An electric visor can be connected to the jack connector. Electric current is supplied whenever engine is running on the 1200 4-TEC models and from 1900 RPM on the E-TEC model.
  • Page 65 CONTROLS/INSTRUMENTS/EQUIPMENT How to Use the C-Type Hitch Detach hitch from its support by re- moving the hairpin. mmo2008-003-072_a TYPICAL 1. Hairpin 2. Rod NOTICE To avoid damages to the vehicle, always release hitch from its mmo2008-003-070_a support. Ensure hitch moves freely 1.

  • Page 66: Fuel And Oil

    FUEL AND OIL Recommended Fuel This precaution is in order to reduce the risk of frost buildup in carburetors or Use unleaded gasoline available from other fuel system components which most service stations or oxygenated may lead, in certain cases, to severe fuel containing a maximum total of damage to engine.

  • Page 67: Recommended Oil

    FUEL AND OIL Recommended Oil 600 HO E-TEC NOTICE mismatch reservoir cap with fuel tank cap. Oil reservoir cap is identified OIL. RECOMMENDED ENGINE INJECTION OIL 600 HO XP-S synthetic blend E-TEC NOTICE These engines were specifically developed and tested with XP-S Synthetic Blend 2-stroke oil (P/N 293 600 101).

  • Page 68: Operating Instructions

    Have MAINTE- SKI-DOO dealer. Refer to the snowmobile repaired as soon NANCE INFORMATION section. as possible. Engine Starting Procedure Procedure 1.

  • Page 69: Vehicle Warm-Up

    OPERATING INSTRUCTIONS Attach one end of emergency rope to Wind the rope tightly around drive pul- rewind handle. ley. When pulled, pulley must rotate counterclockwise. NOTE: The spark plug socket can be used as an emergency handle. mmo2008-005-007 mmo2008-005-014_a Attach the other end of emergency Pull the rope using a sharp, crisp pull so rope to the starter clip supplied in the the rope comes free of the drive pulley.

  • Page 70: Operating In Reverse

    OPERATING INSTRUCTIONS Reverse (1200 4-TEC Manual Shift) WARNING Make sure wide-base snowmobile Shifting in Reverse mechanical stand is stable. Nev- To engage reverse gear, proceed as fol- er take place in front or behind the lows: snowmobile. Do not use too much 1.

  • Page 71: Towing An Accessory

    OPERATING INSTRUCTIONS NOTICE In order to prevent dam- WARNING age to the steering system, never Always remove the tether cord cap attach the tow rope to the ski loops (DESS key) from post when vehi- (handles). cle is not in operation in order to prevent accidental engine starting WARNING or to avoid unauthorized use by...

  • Page 72: Tune Your Ride

    Take/Apart GTX SE Model (T/A) shocks. These can be rebuilt or re-calibrated. See an authorized The operator can adjust the comfort SKI-DOO dealer. and ride height by adjusting the air pressure inside the air shock absorber. ______________...
  • Page 73 TUNE YOUR RIDE To adjust, proceed as follows: 1. Start engine. 2. Press the MODE (M) button to se- lect suspension mode. When the air suspension mode is se- lected, "AIR_SUSP" is displayed. The display also shows the actual suspen- sion setting (a number from 1 to 5, 1 being the softest setting).
  • Page 74 TUNE YOUR RIDE Reference Table ”C” WHAT TO DO 50 to 75 mm No adjustment required (2 to 3 in) More than Adjusted too soft, 75 mm Increase preload (3 in) (see preload adjustment) mmo2007-009-012_a Less than Adjusted too hard, TYPICAL —...
  • Page 75 TUNE YOUR RIDE Stopper Strap Length Deep Snow Riding (Weight Transfer) When operating the snowmobile in Ride at low speed then fully accelerate. deep snow, it may be necessary to vary stopper strap length and/or riding posi- Note steering behavior. tion, to change the angle at which the Adjust stopper strap length according- track rides on the snow.

  • Page 76: Front Suspension Adjustments

    TUNE YOUR RIDE mmo2007-009-014_a COUPLING BLOCK - LEFT SIDE VIEW (“L” - LEFT EMBOSSED ON BLOCK) TYPICAL 1. Position 1 (minimum) 1. Low speed compression adjuster 2. Position 2 (minimum/intermediate) (flat screwdriver) 3. Position 3 (intermediate/maximum) 2. High speed compression adjuster 4.
  • Page 77 TUNE YOUR RIDE Reference Table HANDLING WHAT TO DO Good: steering No adjustment required comfortable to turn Bad: steering too easy Adjusted too soft, to turn increase spring preload Bad: steering too hard Adjusted too hard, to turn decrease spring preload mmo2008-003-036_a TYPICAL - CAM TYPE PRELOAD 1.

  • Page 78: Vehicle Behavior Related To Suspension Adjustment

    Vehicle Behavior Related to Suspension Adjustment PROBLEM CORRECTIVE MEASURES Front suspension wandering Check ski alignment and camber angle adjustment. See an authorized SKI-DOO dealer. Reduce ski ground pressure. – Reduce front suspension spring preload. – Increase center spring preload. – Reduce rear spring preload.

  • Page 79: Vehicle Transportation

    VEHICLE TRANSPORTATION Make sure that oil reservoir and fuel tank caps are properly installed. Tilt bed trailers can easily be equipped with a winch mechanism to afford ma- ximum safety in loading. Simple as it may seem, never drive your snowmo- bile onto a tilt bed trailer or any other kind of trailer or vehicle.
  • Page 80 VEHICLE TRANSPORTATION ______________...

  • Page 81: Maintenance Information

    MAINTENANCE INFORMATION _______________...

  • Page 82: Maintenance Schedule

    If not, see your authorized SKI-DOO dealer. Other important items in the maintenance schedule that are more difficult and re- quire special tools are best performed by your authorized SKI-DOO dealer. WARNING Turn off the engine, remove tether cord cap and follow these maintenance procedures when performing maintenance.

  • Page 83: Ho E-Tec

    (3) Have coolant density checked Coolant (2) (3) at storage. Have coolant changed every 5 years. Crankshaft PTO seal (4) RAVE valves must be cleaned by an authorized SKI-DOO RAVE valves dealer. RAVE valves solenoid Injection oil filter Engine stopper ENGINE MANAGEMENT SYSTEM —...
  • Page 84 L: LUBRICATE EVERY YEAR OR 3200 KM (2000 mi) R: REPLACE EVERY 2 YEARS OR 6000 KM (3700 mi) *: TO BE PERFORMED BY AN *STORAGE AUTHORIZED SKI-DOO DEALER *PRESEASON PART/TASK LEGEND DRIVE SYSTEM (8) Adjust drive belt height and...
  • Page 85 I: INSPECT L: LUBRICATE EVERY YEAR OR 3200 KM (2000 mi) R: REPLACE EVERY 2 YEARS OR 6000 KM (3700 mi) *: TO BE PERFORMED BY AN *STORAGE AUTHORIZED SKI-DOO DEALER *PRESEASON PART/TASK LEGEND ELECTRICAL SYSTEM (14) Spark plugs Battery...

  • Page 86: 1200 4-Tec

    L: LUBRICATE EVERY YEAR OR 3200 KM (2000 mi) R: REPLACE EVERY 2 YEARS OR 6000 KM (3700 mi) *: TO BE PERFORMED BY AN *STORAGE AUTHORIZED SKI-DOO DEALER *PRESEASON PART/TASK LEGEND ENGINE Engine motor mounts (1) Retighten to specified torque.
  • Page 87 PART/TASK LEGEND DRIVE SYSTEM (10) Adjust drive belt height and Drive belt (10) have the tension checked by an authorized SKI-DOO dealer Drive pulley (11) at every belt replacement. (11) Tightening torque of drive (12) pulley must be checked Driven pulley...
  • Page 88 I: INSPECT L: LUBRICATE EVERY YEAR OR 3200 KM (2000 mi) R: REPLACE EVERY 2 YEARS OR 6000 KM (3700 mi) *: TO BE PERFORMED BY AN *STORAGE AUTHORIZED SKI-DOO DEALER *PRESEASON PART/TASK LEGEND ELECTRICAL SYSTEM (16) Spark plugs Battery...

  • Page 89: 10-Hour Inspection

    10-HOUR INSPECTION We suggest that after the first 10 hours or 500 km (300 mi) of operation, whichever comes first, your vehicle be inspected by an authorized SKI-DOO dealer. The initial maintenance is very important and must not be neglected.

  • Page 90: Maintenance Procedures

    Air Intake Silencer Prefilter If additional coolant is necessary or if Verification entire system has to be refilled, refer to an authorized SKI-DOO dealer. Ensure that air intake silencer prefilter is properly installed, clean and in good condition. mmo2009-005-024_a...

  • Page 91: Engine Oil Level

    MAINTENANCE PROCEDURES 6. Completely insert dipstick in the filler tube. 7. Remove dipstick and check the oil level. Oil level should be between the MIN and MAX marks as shown, add if necessary. mmo2007-009-021_a TYPICAL 1. Injection oil reservoir 2. Level marks (1/4, 1/2, 3/4) WARNING Do not overfill.

  • Page 92: Spark Plugs

    Spark plugs inspection or replace- while tightening the screws just ment must be done by an authorized enough to obtain contact between SKI-DOO dealer. the screw heads and the surface of the stopper. WARNING 6. Torque screws N•m...

  • Page 93: Chaincase Oil

    MAINTENANCE PROCEDURES mmr2008-047-002_a 1. Magnetic check plug mmo2008-008-012_d NOTE: It is normal to find metallic par- 1. Brake fluid reservoir ticles stuck to magnetic check plug. If bigger pieces of metal are found, re- move the chaincase cover and inspect the chaincase parts.

  • Page 94: Drive Belt Guard

    MAINTENANCE PROCEDURES Drive Belt Guard Pivot the guard inward to engage the shortest tab in the RH slot. Drive Belt Guard Removal WARNING NEVER operate engine: – Without shields and belt guard securely installed. – With hood and/or side panels opened or removed.

  • Page 95: Drive Belt

    SCREWDRIVER PIN track, fast starts without warm-up pe- riod, burred or rusty sheave, oil on belt or distorted spare belt. Contact an au- thorized SKI-DOO dealer. Drive Belt Replacement and Adjustment (Ring Type Adjuster) mmo2008-003-040 Drive Belt Removal WRENCH SOCKET 16/18 MM Remove DESS key from post.
  • Page 96 6. Completely open the driven pulley NOTE: The drive belt adjustment must by using the suspension adjust- be checked by an authorized SKI-DOO ment tool. Insert the tool pins in dealer each time a drive belt is installed the ring holes and turn clockwise.
  • Page 97 MAINTENANCE PROCEDURES 2. Turn adjustment ring counterclock- wise (± 1 turn) then, manually ro- tate drive belt to position it properly between pulley sheaves. Repeat this procedure until drive belt cord reaches the edge of the driven pul- ley. mmo2008-003-045_a 1.
  • Page 98 MAINTENANCE PROCEDURES mmr2008-042-003_a mmo2008-003-076_a DRIVEN PULLEY INCORRECT POSITION 1. Lock nut 1. Swivel ring 2. Adjustment ring 2. Driven pulley cam 3. Not in contact with driven pulley mmo2008-003-039 SCREWDRIVER PIN mmo2008-003-040 mmo2008-003-077_a WRENCH SOCKET 16/18 MM PROPER POSITION 1. Swivel ring Insert the screwdriver pin into the 2.
  • Page 99 Repeat until creep- to pry the belt into place, as this ing stops. could cut or break the cords in the NOTE: After a drive belt replacement, belt. have the tension checked by an autho- rized SKI-DOO dealer. _______________...
  • Page 100 MAINTENANCE PROCEDURES NOTE: The maximum drive belt life 4. Keep the set screws from turning span is obtained when the arrow on using a 3 mm Allen key and loosen the drive belt is directed toward the both lock nuts using a 10 mm open front of the vehicle.

  • Page 101: Drive Pulley

    MAINTENANCE PROCEDURES mmo2009-005-028_a mmo2009-010-003_a 1. Spare drive belt correctly stored 1. Set screw 2. Lock nut NOTICE To avoid damages to the 3. Steel ring drive belt, ensure that belt does not 7. Keep the set screws from turn- come in contact with the exhaust ing and tighten the lock nuts to- system.
  • Page 102 RPM by about 200 RPM. death. Lower position numbers decrease en- See your SKI-DOO dealer to main- gine RPM in steps of 200 RPM and tain or service the drive pulley. Im- higher position numbers increase it in proper servicing or maintenance steps of 200 RPM.

  • Page 103: Track

    If worn or cut, or if track fibers are exposed, or if missing or defective NOTE: Track tension and alignment inserts or guides are noted; contact an are interrelated. Do not adjust one authorized SKI-DOO dealer. without the other. Snowmobiles Equipped with WARNING Traction Enhancing Products...
  • Page 104 Allow the suspension to extend nor- If correct tension is unattainable, con- mally and check gap halfway between tact an authorized SKI-DOO dealer. front and rear idler wheels. Measure between slider shoe bottom and inside of track. The gap should be as given in...

  • Page 105: Suspension

    MAINTENANCE PROCEDURES Start the engine and accelerate slightly so that track barely turns. This must be done in a short period of time (about 5 seconds). Check that the track is well centered; equal distance on both sides between edges of track guides and slider shoes. 1.

  • Page 106: Skis

    (steering arms, control arms and links, ture slider shoe wear. tie rods, ball joints, ski bolts, ski legs, etc.). If necessary, contact an autho- Suspension Stopper Strap rized SKI-DOO dealer. Condition Inspect stopper strap for wear and Skis cracks, bolt and nut for tightness. If loose inspect holes for deformation.

  • Page 107: Lights

    The electric fuel level sender fuse is lo- If fuse has burnt out, source of mal- cated behind the air intake silencer. function should be determined and corrected before restarting. See an authorized SKI-DOO dealer for servicing. Fuse Location BODY Remove RH side panel, refer to...
  • Page 108 MAINTENANCE PROCEDURES mmo2007-009-064_a PULL BULB AND REPLACE mmo2007-009-062_a 3. Unplug burnt bulb connector. Re- Headlights Beam Aiming move the rubber boot. Remove multifunction gauge, refer to HEADLIGHTS BULB REPLACEMENT Turn knob to adjust beam height. mmo2007-009-022_a 1. Rubber boots 4. Press and pull both sides of the re- taining clip at the same time to re- mmo2007-009-023_a lease it from bulb support.

  • Page 109: Body

    MAINTENANCE PROCEDURES mmo2009-005-025_a mmo2009-005-026_a Step 1: Pull up 1. Taillight cover Step 2: Lift 2. Remove the screws retaining the Hood Installation taillight housing. 1. Engage the tabs located at front of the hood into the slots on the bot- tom pan cover.
  • Page 110 MAINTENANCE PROCEDURES To remove a side panel, proceed as follows: Free the lower hinge from its slot, then free the upper hinge by low- ering the panel. 1. Open the side panel. 2. Lift up the side panel and free the lower hinge from its slot.

  • Page 111: Storage And Preseason Preparation

    STORAGE AND PRESEASON PREPARATION The E-TEC system offers a built-in en- WARNING gine lubrication function can be initiat- Have an authorized SKI-DOO deal- ed by the operator. er inspect fuel and oil systems in- To engage procedure, do the following:...

  • Page 112: Preseason Preparation

    At the end of engine lubrication proce- dure, the ECM will turn the engine off. Remove tether cord. NOTICE Do not start the engine during storage period. Preseason Preparation To prepare your snowmobile, refer to an authorized SKI-DOO dealer. ______________...

  • Page 113: Technical Information

    TECHNICAL INFORMATION ______________...

  • Page 114: Vehicle Identification

    These numbers are required by the authorized SKI-DOO dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine serial number or vehicle identification number (V.I.N.)

  • Page 115: Declaration Ce Of Conformity

    The EC-Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your vehicle. ddd2009-001...

  • Page 116: Epa Certified Engines

    EPA Emission Regulations Engine Emissions Information All 2009 SKI-DOO snowmobiles man- ufactured by BRP are certified to the Manufacturer's Responsibility EPA as conforming to the require- ments of the regulations for the control Beginning with 2009 model year en-...

  • Page 117: Specifications

    SPECIFICATIONS 600 HO E-TEC Model MODEL 600 HO E-TEC ENGINE Rotax 593, liquid cooled w/Reed Engine type valve, 3D-RAVE Cylinders Displacement 594.4 cc (36.3 in Bore 72 mm (2.8 in) Stroke 73 mm (2.9 in) Maximum horsepower engine RPM 8100 RPM Fuel injection system E-TEC Direct injection Exhaust system...
  • Page 118 SPECIFICATIONS MODEL 600 HO E-TEC DRIVE SYSTEM (cont'd) Track profile height 25.4 mm (1 in) Deflection 30 - 35 mm (1-3/16 - 1-3/8 in) Track tension Force 7.3 kg (16 lb) Equal distance between edges of track Track alignment guides and slider shoes SUSPENSION Front suspension REV-XP...
  • Page 119 SPECIFICATIONS 1200 4-TEC MODEL 1200 4-TEC ENGINE Rotax 1203, liquid cooled, 4-Stroke, Engine type D.O.H.C. with balancer shaft, dry sump Cylinders Displacement 1170.7 cc (71.4 in Bore 91 mm (3.58 in) Stroke 60 mm (2.36 in) Maximum horsepower engine RPM 7800 RPM Multi point EFI, 52 mm heated Fuel injection system...
  • Page 120 SPECIFICATIONS MODEL 1200 4-TEC DRIVE SYSTEM (cont'd)) Brake system Hydraulic, REV-XP brake type Brake system fluid DOT 4 GTX/MX Z TNT/ 381 mm (15 in) MX Z X Track nominal width All Renegade/ 406 mm (16 in) GTX SE (Europe) All Renegade/GTX 3487 mm (137 in) Track nominal length...
  • Page 121 SPECIFICATIONS MODEL 1200 4-TEC ELECTRICAL SYSTEM Lightning system output 12V/490 W Headlights bulb HI/LOW beam 2 x 60/55 Watts (H-4) Taillight bulb 2 x P 21/5 W Type NGK CR8EKB Spark plug Not adjustable F1: Cluster/ 15 A heater element F2: Fuel pump/ starter solenoid/ 10 A...
  • Page 122 SPECIFICATIONS MODEL 1200 4-TEC DIMENSIONS AND WEIGHT (cont'd) MX Z TNT 226 kg (499 in) MX Z X 231 kg (509 in) Renegade 242 kg (535 lb) Dry weight Renegade X 236 kg (521 lb) 244 kg (539 lb) GTX LE 265 kg (584 lb) GTX SE 271 kg (599 lb)

  • Page 123: Troubleshooting

    TROUBLESHOOTING ______________...

  • Page 124: Technical Guidelines (600 Ho E-Tec)

    – If the drive belt has lost more than 3 mm (1/8 in) of its original width, it will af- fect vehicle performance. – Replace drive belt. 4. Incorrect track adjustment. – See MAINTENANCE INFORMATION and/or an authorized SKI-DOO dealer for proper alignment and tension adjustments. ENGINE BACKFIRES. 1. Engine is running too hot.
  • Page 125 TECHNICAL GUIDELINES (600 HO E-TEC) ENGINE MISFIRES. (cont’d) 2. RAVE valves malfunction. – Have RAVE valves system inspected by an authorized SKI-DOO dealer. ______________...

  • Page 126: Technical Guidelines (1200 4-Tec)

    – If the drive belt has lost more than 3 mm (1/8 in) of its original width, it will af- fect vehicle performance. – Replace drive belt. 4. Incorrect track adjustment. – See MAINTENANCE INFORMATION and/or an authorized SKI-DOO dealer for proper alignment and tension adjustments. ENGINE MISFIRES. 1. Water in fuel.

  • Page 127: Monitoring System

    MONITORING SYSTEM Pilot Lamps, Messages and Beeper Codes Gauge pilot lamp(s) will inform you if an anomaly occurs or to inform you of a particular condition. mmo2008-003-024_a TYPICAL — PILOT LAMPS Pilot lamp can flash alone or in combi- nation with another lamp. This display is used as a complement of the pilot lamps to give you a brief description if an anomaly occurs or to...
  • Page 128 MAINTENANCE IN- coolant level, refer to FORMATION ENGINE . If coolant level is correct and overheating persists, contact an authorized Short SKI-DOO dealer. Do not run the engine if beeps condition persists. repeating MUFFLER Critical overheat. Stop engine immediately rapidly and let engine cool down.
  • Page 129 MONITORING SYSTEM PILOT MESSAGE LAMP(S) BEEPER DESCRIPTION DISPLAY 4 short Engine fault, see an authorized SKI-DOO CHECK ENGINE beeps dealer as soon as possible. Engine detonation (RPM is limited when this condition occurs). 4 short – Ensure recommended fuel is used.
  • Page 130 Check coolant level, refer to ENGINE_TEMP beeps TENANCE INFORMATION . If coolant level is correct and overheating persists, contact an authorized SKI-DOO dealer. Do not run the engine if condition persists. 4 short LOW BAT beeps Indicate a low or high battery voltage condi- every tion.

  • Page 131: How To Read Fault Codes

    If two or more codes are registered, use SET (S) or MODE (M) to scroll. To exit the fault codes mode, press and hold MODE (M) Button. Contact an authorized SKI-DOO dealer for code signification. ______________...
  • Page 132 MONITORING SYSTEM ______________...
  • Page 133 WARRANTY ______________...

  • Page 134: Brp Limited Warranty Usa And Canada: 2009 Ski-Doo

    All genuine Ski-Doo parts and accessories, installed by an authorized BRP dealer at the time of delivery of the 2009 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. 2) LIMITATIONS OF LIABILITY...
  • Page 135 WARRANTY – Damage caused by abuse, abnormal use, neglect, use of the product on sur- faces other than snow, or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s Guide; – Damage resulting from accident, submersion, fire, theft, vandalism or any act of God;...
  • Page 136 WARRANTY The SKI-DOO engines are all EPA certified. Refer to the following table for details regarding the emission related components covered by the EPA. EMISSION-RELATED COMPONENTS 600 HO E-TEC 1200 4-TEC RAVE Hose System Throttle Position Sensor (TPS) Air Temperature Sensor (ATS)
  • Page 137 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Ski-Doo parts without charge for parts and labor, at any authorized BRP dealer during the warranty coverage period under the con- ditions described herein.
  • Page 138 If the issue has not yet been resolved, please submit your complaint in writing or call the appropriate number below: In Canada BOMBARDIER RECREATIONAL PRODUCTS INC. SKI-DOO Customer Assistance Center 75, J.-A. Bombardier Street Sherbrooke, Québec J1L 1W3 Tel.: 819 566-3366 In USA BRP US INC.

  • Page 139: Brp International Limited Warranty: 2009 Ski-Doo

    All genuine Ski-Doo parts and accessories, installed by an authorized BRP distributor/dealer at the time of delivery of the 2009 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. 2) LIMITATIONS OF LIABILITY...
  • Page 140 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a BRP distributor/dealer authorized to distribute Ski-Doo snow- mobiles in the country in which the sale occurred (“BRP distributor/dealer”);...
  • Page 141 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Ski-Doo parts without charge for parts and labor, at any authorized BRP distributor/dealer during the warranty coverage period under the conditions described herein.
  • Page 142 WARRANTY For countries within Europe, Middle East, Africa, Russia & CIS, please contact our European office: BRP EUROPE N.V. Customer Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel.: + 32-9-218-26-00 For Scandinavian countries, please contact our Finland office: BRP FINLAND OY Service Department Ahjotie 30 Fin-96320 Rovaniemi...

  • Page 143: Brp Limited Warranty For The European Economic Area: 2009 Ski-Doo Snowmobiles

    All genuine Ski-Doo parts and accessories, installed by an authorized BRP distributor/dealer (at the time of delivery of the 2009 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. 2) LIMITATIONS OF LIABILITY...
  • Page 144 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a BRP distributor/dealer authorized to distribute Ski-Doo products in the country in which the sale occurred (“BRP distributor/dealer”);...
  • Page 145 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Ski-Doo parts without charge for parts and labor, at any authorized BRP distributor/dealer during the warranty coverage period under the conditions described herein.
  • Page 146 WARRANTY 9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized distributor/dealer's service manag- er or owner.

  • Page 147: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive in- formation on our products, services and offers, please let us know by writing to the address below.

  • Page 148: Change Of Address/Ownership

    If your address has changed or if you are the new owner of the vehicle, be sure to notify BRP by either: – Mailing one of the following card below; – North America Only: calling at 715 848-4957 (USA) or 819 566-3366 (Canada); – Notifying an authorized SKI-DOO dealer. In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC.
  • Page 149 It is the owner’s responsibility to notify BRP. STOLEN UNITS: If your personal vehicle is stolen, you should notify BRP or an au- thorized SKI-DOO dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 150 WARRANTY ______________...

Table of Contents

Save PDF