Ezgo ST SPORT 2+2 Service Manual page 6

Table of Contents

REPAIR .................................................................................................................................... 11

WHEELS AND TIRES .............................................................................................................. 11

LIGHT BULB REPLACEMENT ................................................................................................ 13

FUSE REPLACEMENT ............................................................................................................ 13

TRANSPORTING VEHICLE .................................................................................................... 13

SERVICE AND MAINTENANCE.............................................................................................. 14

SERIAL NUMBER LABEL LOCATION ................................................................................... 14

CAPACITIES AND REPLACEMENT PARTS........................................................................... 18

HARDWARE ............................................................................................................................ 19

BATTERIES AND CHARGING ................................................................................................ 20

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TABLE OF CONTENTS

ENVIRONMENTAL CONCERNS ..................................................................................................................... 10

LIFTING THE VEHICLE .................................................................................................................................... 11

Fig. 13 Lifting the Vehicle ....................................................................................................... 11

TIRE INSPECTION ........................................................................................................................................... 11

TIRE REPAIR ................................................................................................................................................... 11

WHEEL INSTALLATION ................................................................................................................................... 12

Fig. 14 Wheel Installation ....................................................................................................... 12

UNIDIRECTIONAL TIRES ................................................................................................................................ 12

Fig. 15 Unidirectional Tire Wheel Installation ......................................................................... 12

Fig. 16 Headlight Replacement .............................................................................................. 13

Fig. 17 Tail and Brake Light Bulb Replacement ..................................................................... 13

Fig. 18 Tail and Brake Light Bulb Replacement ..................................................................... 13

TOWING ........................................................................................................................................................... 13

HAULING .......................................................................................................................................................... 13

Fig. 19 Serial Number Label Location .................................................................................... 15

Fig. 20 Periodic Service Schedule ......................................................................................... 15

TIRE INSPECTION ........................................................................................................................................... 16

BRAKES ............................................................................................................................................................ 16

PERIODIC BRAKE TEST FOR MECHANICAL BRAKES ................................................................................. 17

Fig. 21 Typical Brake Performance Test ................................................................................ 17

REAR AXLE ...................................................................................................................................................... 17

CHECKING THE LUBRICANT LEVEL ............................................................................................................. 17

LUBRICATION .................................................................................................................................................. 17

Fig. 22 Add, Check and Drain Axle Lubricant ........................................................................ 18

Fig. 23 Lubrication Points 18

Fig. 24 Capacities and Replacement Parts ............................................................................ 18

Fig. 25 Torque Specifications ................................................................................................. 19

SAFETY ............................................................................................................................................................ 20

BATTERY ......................................................................................................................................................... 20

BATTERY MAINTENANCE .............................................................................................................................. 20

AT EACH CHARGING CYCLE ......................................................................................................................... 20

MONTHLY ........................................................................................................................................................ 21

ELECTROLYTE LEVEL AND WATER ............................................................................................................. 21

Fig. 26 Correct Electrolyte Level ............................................................................................ 21

Fig. 27 Water Purity Table ..................................................................................................... 21

Fig. 28 Automatic Watering Gun ............................................................................................ 21

BATTERY CLEANING ...................................................................................................................................... 22

Fig. 29 Preparing Acid Neutralizing Solution .......................................................................... 22

BATTERY REPLACEMENT ............................................................................................................................. 22

36 Volt System Battery Connections ................................................................................................................ 23

BATTERY CHARGING ..................................................................................................................................... 23

AC VOLTAGE ................................................................................................................................................... 23

TROUBLESHOOTING ...................................................................................................................................... 23

HYDROMETER ................................................................................................................................................ 24

Fig. 30 Hydrometer ................................................................................................................ 24

Owner's Manual and Service Guide

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