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Never completely immerse in solvent as
this is detrimental to the lubricants and
packings.
FLUID INLET GASKET (7) REPLACEMENT
INSTRUCTIONS
1. Remove fluid inlet adapter with appro-
priate wrench.
2 . Clean Loctite from gun body inlet threads
and seal area.
3 . Place gasket (7) squarely onto the fluid
inlet adapter and push it down until it is
flat against the boss.
4 . Place a couple of drops of thread sealant
(i.e. Loctite 242, med, strength, Blue or
equal) on threads before installing fluid
inlet adapter.
5 . Torque fluid inlet adapter 25-30 ft. lbs.
and tighten locknut.
CHART 1
No.Stamped on Parts
Air Cap
Part No.
Baffle
33A
33-50
46MP
46-50
83MP
83-65
CHART 2
If this is No. on
Tip, Order
AV-2115-FF (.055")
AV-2115-FX (.042")
AV-2120-FF (.055")**
AV-2120-FX (.042")**
AV-2120-D (.086")***
AV-2120-E (.070")***
AV-4915-D (.086")
AV-4915-E (.070")
AV-4915-FF (.055")
AV-4915-FX (.042")
AV-4920-D (.086)***
AV-4920-E (.070)***
AV-4920-FF (.055)**
AV-4920-FX (.042)**
** For use with 46MP air cap.
*** For use with 83MP air cap.
To prevent damage to the fluid tip
(3) or fluid needle (30), be sure to
either 1) pull the trigger and hold
while loosening or tightening the
fluid tip or 2) remove fluid needle
adjusting screw (34) to relieve
spring pressure against needle
collar.
When replacing the fluid tip or
fluid needle, replace both at the
same time. Using worn parts can
cause fluid leakage. Lapped sets
are available for most pressure
feed combinations. See Chart 2.
Also, replace the needle packing
(22) at this time. Lightly lubricate
the threads of the fluid tip before
reassembling. Torque to 20-25 ft.
lbs. Do not overtighten the fluid
tip.
If the air cap is changed, the baffle must
also be changed. Use of incorrect baffle
and cap set will result in substandard
performance and or improper air cap
pressures. See Chart 1 for ordering infor-
mation.
AIR CAP & BAFFLE COMBINATIONS
Set
Ref. No. 2
Ref. No. 6
Air Cap
Baffle
JGHV-101-33A
JGHV-450-33-50
JGHV-101-46MP
JGHV-450-46-50
JGHV-101-83MP
JGHV-450-83-65
FLUID TIPS AND NEEDLES
Ref. No. (3)*
Fld. Tip & Gasket
400 Gr. Stainless Steel Tip/303 Stainless Steel Needle (Standard)
303 Grade Stainless Steel w/U.H.M.W. Poly. Needle Seat (Optional)
* Do not use AV-1 gasket with this spray gun.
Note
Figure 1 Baffle
CFM @ Cap Pressure
2 PSI
4 PSI
8.25
11.75
8.5
13.0
10.0
15.5
Ref. No. (30)
Fluid Needle
SB-2-243-F
Maximum air pressure required to
assure compliance of 10 PSI Max.
Cap Pressure - this reading must be
taken at the spray gun handle inlet
fitting.
50
28
Air cap number located on face of
cap - cap number must correspond
with baffle number to assure 10 PSI
cap pressure.
6 PSI
8 PSI
10 PSI
14.5
16.75
18.75
16.5
19.75
22.5
19.5
23.0
26.0
Matched Tip
& Needle Set
JGA-4040-FF
JGA-4040-FX
JGA-4045-FF
JGA-4045-FX
JGA-4045-D
JGA-4045-E
JGA-4056-D
JGA-4056-E
JGA-4056-FF
JGA-4056-FX
JGA-4051-D
JGA-4051-E
JGA-4051-FF
JGA-4051-FX
Page 3
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