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DeVilbiss MBC-510 Service Manual

DeVilbiss MBC-510 Service Manual

Spray gun

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SERVICE MANUAL
Repair Kit KK-4058-1
MBC-510 SPRAY GUN
IMPORTANT: Before using this equipment,
read all safety precautions and instructions.
Keep for future use.
Note
This gun may be used with chlori-
nated solvents. Aluminum is not
used in the fluid passage areas.
DESCRIPTION
The MBC-510 standard spray gun has a
removable sprayhead; nickel plated brass
fluid passages; a stainless steel fluid tip and
needle to reduce wear; forged aluminum
gun body; large air and fluid passages for
high capacity use and a cartridge type air
valve to minimize repairs.
Nozzle combinations are listed in Chart 1.
Refer to the Spray Gun Catalog, I-2008, for
information regarding air cap and fluid tip
characteristics.
OPERATION
Strain material thru 60 or 90 mesh screen.
Adjust fluid pressure to deliver the desired
paint volume. Adjust air pressure and flow
to provide a uniform dispersion of atomized
paint throughout the pattern. Keep air pres-
sure as low as possible to minimize bounce
- back and overspray. Excessive fluid flow
will result in heavy center spray patterns.
Inadequate flows may cause the pattern
to split. See Spray Gun Guide, SB-2-001,
which is available upon request, for details
concerning set up of spray guns.
PREVENTIVE MAINTENANCE
To clean air cap and fluid tip, brush exterior
with a stiff bristle brush. If necessary to clean
cap holes, use a broom straw or toothpick.
Never use a wire or hard instrument. This
may scratch or burr holes causing a distorted
spray pattern.
To clean fluid passages, remove excess
material at source, then flush with a suit-
able solvent using a device such as the
SolventSaver™ (see Accessories). Wipe
gun exterior with a solvent dampened cloth.
Never completely immerse in solvent as this
is detrimental to the lubricants and packings.
SB-2-301-V (7/2014)
Note
When replacing the fluid tip or fluid
needle, replace both at the same time.
Using worn parts can cause fluid
leakage.
For thinner, less viscous
materials a lapped tip and needle set
is recommended. See Chart 3. Also,
replace the needle packing at this
time. Lightly lubricate the threads
of the fluid tip before reassembling.
Torque to 20-25 ft. lbs. Do not over
tighten the fluid tip.
To prevent damage to the fluid tip (5)
or fluid needle (11), be sure to either
1) pull the trigger and hold while
tightening or loosening the fluid tip
or 2) remove fluid needle adjusting
screw (32) to relieve spring pressure
against needle collar.
SPRAY GUN LUBRICATION
Daily, apply two drops of •SSL-10 spray gun
lube (see Accessories) at trigger bearing stud
(34) and the stem of the air valve (15) where
it enters the air valve assembly. The shank
of the fluid needle (11) where it enters the
packing nut (10) should also be oiled. The
fluid needle packing (9) should be kept soft
and pliable by periodic lubrication. Make
sure the sprayhead (8) and retaining ring (1
or 2) threads are clean and free of foreign
material. Before assembling retaining ring
to sprayhead, clean the threads thoroughly,
then add two drops of SSL-10 spray gun
lube to threads. The fluid needle spring (31)
and air valve spring (16) should be coated
with a very light grease, making sure that
any excess grease will not clog the air pas-
sages. For best results, lubricate the points
indicated, daily.
• Material Safety Data Sheet available from
DeVilbiss upon request.
A.
Trigger Points
B.
Packing
A
C.
Adjusting Valves
D.
Threads
C
B
A
1 / 8
CHART 1
Nozzle Combinations
Air Cap Sizes
Fluid Tip and Needle Sizes Order
Order From
From Chart 3
Chart 2
AC
D
E
24
P
P
30
P
58
P/S S
62HD
P
64HD
P
69HD
P
80
704
P
765
P
777
P
797
P
9000
P - Pressure Feed Combination
S - Suction Feed Combination
CHART 2
Air Caps
No. on
Ref. Nos. (1)
Cap
Air Cap
Order
with Ring
24
30
MB-4039-30
58
AV-439-58
62HD
MB-4039-62HD
64HD
MB-4039-64HD
69HD
MB-4039-69HD
80
MB-4039-80
704
765
777
797
9000
AV-440-9000
PROP 65 WARNING
CA PROP
65
WARNING: This product
contains chemicals known
to the State of California to
D
cause cancer and birth
defects or other
reproductive harm.
EN
EX
FF
FX
P
S
P
P
P
P
S
P
P
P
P
P
S
Ref. No. (3)
Air Cap
Less Ring
AV-40-24
AV-1239-704
AV-1239-765
31767-777
AV-1239-797

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Summary of Contents for DeVilbiss MBC-510

  • Page 1 62HD Torque to 20-25 ft. lbs. Do not over 64HD The MBC-510 standard spray gun has a tighten the fluid tip. 69HD removable sprayhead; nickel plated brass fluid passages; a stainless steel fluid tip and needle to reduce wear;...
  • Page 2: Safety Precautions

    Equipment must be as prescribed by an industrial hygienist or safety expert, and be NIOSH approved. Halogenated hydrocarbon solvents - for The MBC-510 can be used with these solvents. Explosion Hazard - Materials example; methylene chloride and 1, 1, 1 -...
  • Page 3: Parts List

    CHART 3 Fluid Tips and Needles Optional 303 S/S Tip Needle Ref. No. 4 Ref. No. 5 Ref. No. 11 U.H.M.W. Poly. Sprayhead Fluid Tip Fluid Needle Assy. No. on Tip 5 Ref. No. 39 ———— AV-2115-AC MBC-496-C AV-2115-D P-MBC-430-D MBC-496-DEX AV-4915-D MBC-4397-D...
  • Page 4 Torque to 20-25 ft.. lbs. * 33 *Apply thread sealant (i.e. Loctite 242, blue or equal) on threads. 4 / 8 SB-2-301-V (7/2014)
  • Page 5: Troubleshooting

    TROUBLESHOOTING CONDITION CAUSE CORRECTION Heavy top or Horn holes plugged. Clean. Ream with non-metallic point. bottom pattern Obstruction on top or bottom of fluid tip. Clean. Cap and/or tip seat dirty. Clean. Heavy right or left side pattern Left or right side horn holes plugged. Clean.
  • Page 6 Cleaning Brushes (2 oz. bottle) Hose/Gun Hose/Gun Cleaner Cleaners Joins any single piece DeVilbiss air cap with latest version MBC-368 Contains all necessary These brushes are helpful Compatible with all paint or MSA-1 retaining ring. tip, hose and nut sizes...
  • Page 7 NOTES SB-2-301-V (7/2014) 7 / 8...
  • Page 8: Warranty Policy

    WARRANTY POLICY DeVilbiss products are covered by Finishing Brands one year materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Finishing Brands, will void all warranties. For specific warranty information please contact the closest Finishing Brands location listed below.