Table of Contents
Advertisement
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
Copyright 2015, T.I.
564 SS GS2
Fireplace
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Built-In Direct Vent
Natural Gas or Propane
Residential or Mobile
4141208
Tested and Listed by
ANSI Z21.88-2014
CSA 2.33-2014
Fireplace
Home
www.travisproducts.com
100-01397
Advertisement
Table of Contents
Related Manuals for Travis Industries 564 SS GS2
Summary of Contents for Travis Industries 564 SS GS2
- Page 1 564 SS GS2 Fireplace Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-
Page 2: Overview
A copy is shown to the right. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters National Fireplace Institute © Travis Industries 4141208 100-01397... -
Page 3: Table Of Contents
Wiring Diagram ..........66 Diffuser Plate Adjustment ........30 GS2 Remote Wiring Diagram ......67 Rear Vent Configuration with Horizontal Installation ............68 Termination (no vertical rise) ..... 31 Index ............. 78 © Travis Industries 4141208 100-01397... -
Page 4: Safety Warnings
Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 4141208 100-01397... - Page 5 Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
-
Page 6: Installation Options
8" (203mm) Diameter Vent 33-1/4" 845mm 31-3/4" 794mm 30-1/4" 768mm 28-3/4" 730mm 18-7/8" 32-3/4" 480mm 832mm 1" 25mm 28-1/2"* 24-1/4" 724mm 616mm 36-1/4" 921mm Weight: 155 Lbs. (70.4kg) 16-3/4"* 426mm * See "Clearances" and "Framing Dimensions" for details. © Travis Industries 4141208 100-01397... -
Page 7: Packing List
Install the drywall. Install the hearth (if applicable). Install the facing (if applicable). Install the mantel (if applicable). Finalize the installation (see page 48) and install the grill or face. © Travis Industries 4141208 100-01397... -
Page 8: Massachusetts Requirements
See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4141208 100-01397... -
Page 9: Top Stand-Off Assembly
Make sure to follow the instructions below before BEFORE installing the fireplace. Standoff AFTER Bend the standoff in the numbered sequence shown above. Remove the screw below the standoff. Replace the screw to secure the standoff. © Travis Industries 4141208 100-01397... -
Page 10: Top Vent Or Rear Vent Configuration
Place the Remove the 4 screws securing the screws and assembly aside. intake cover plate. Place the screws and cover plate aside. Remove and discard the insulation found below the large cover plate. © Travis Industries 4141208 100-01397... -
Page 11: Converting The Fireplace To Top Vent (Continued)11
Verify the gasket on the outer flue assembly is in place, then attach it to the top of the fireplace using the screws removed earlier. © Travis Industries 4141208 100-01397... -
Page 12: Fireplace Placement Requirements
The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 Lbs.70 Kg) and vent. The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. © Travis Industries 4141208 100-01397... -
Page 13: Televisions Placed Above The Fireplace
The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Television (TV) Min. -
Page 14: Using A Buildout Above Fireplace And Television
The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Min. -
Page 15: Using A Buildout Below A Television
The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV... -
Page 16: Minimum Framing Dimensions - Rear Vent Configuration
Center of Rear Vent Minimum 38" (965mm) 24-1/4" Fireplace Enclosure Height 616mm 32-1/2" 826mm Route the electrical line to a position to the 19-1/4" left rear of the 33-1/2" 489mm fireplace. 851mm 36-1/2" 927mm 17-1/4" 439mm © Travis Industries 4141208 100-01397... -
Page 17: Minimum Framing Dimensions - Top Vent Configuration
(for qualified installers only) Minimum Framing Dimensions - Top Vent Configuration Route the electrical line to a position to the left rear of the fireplace. 33-1/2" 851mm 36-1/2" 17-1/4" 927mm 439mm Minimum enclosure height = 38" (965mm) © Travis Industries 4141208 100-01397... -
Page 18: Nailing Brackets
90° Drywall (use a screwdriver if necessary). 5/8" (0.625mm) Drywall TOP VIEW Framing For installations using 5/8" (0.625mm) drywall Nailing Bracket Fireplace fold the shorter tab out 90° (use a screwdriver if Drywall necessary). © Travis Industries 4141208 100-01397... -
Page 19: Corner Installations - Rear Vent Configuration
Clearance Clearance 7" (178mm) Approximate (varies due to vent installation) NOTE: Most installations use: 6" (152mm) Section for 2x6 (51mm X 152mm) Walls 4" (102mm) Section for 2x4 (51mm X 102mm) Walls 45-3/4" Min. 1163mm © Travis Industries 4141208 100-01397... -
Page 20: Corner Installations - Top Vent Configuration
(for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" 362mm 45-3/4" Min. 1163mm © Travis Industries 4141208 100-01397... -
Page 21: Outdoor Fireplace Installations
Installation (for qualified installers only) Outdoor Fireplace Installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right). -
Page 22: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4141208 100-01397... -
Page 23: Gas Line Location
4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 4141208... -
Page 24: Electrical Connection (Required)
The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4141208 100-01397... -
Page 25: Optional Wall Switch Or Thermostat Installation
To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below: On / Off Switch On / Off Switch Thermostat (or External Switch) Wires Thermostat (or External Switch) Wires © Travis Industries 4141208 100-01397... -
Page 26: Vent Requirements
Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4141208 100-01397... -
Page 27: Approved Vent
If it does not, apply high temperature sealant to the joints of the affected sections. Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4141208 100-01397... -
Page 28: Approved Vent Configurations
(see the illustration below), and replace the screws. In this example, the restrictor is set in position # 3. (closed) #6 (open - stock position) # 0 Back of Firebox © Travis Industries 4141208 100-01397... -
Page 29: Intake Restrictor Adjustment
Intake Restrictor Adjustment Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. © Travis Industries 4141208 100-01397... -
Page 30: Diffuser Plate Adjustment
Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 4141208 100-01397... -
Page 31: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)
Vent with 1 45 Elbow Remove the exhaust restrictor 3 feet and replace the screws. 915mm -Intake Restrictor # 1 (stock) -Diffuser Position # 1 (stock) 0 feet -Min. 4" (102mm) Horizontal Section -Max. 24" (610mm) Horizontal Section(s) © Travis Industries 4141208 100-01397... -
Page 32: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4141208 100-01397... -
Page 33: Rear Vent Configuration With Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4141208 100-01397... -
Page 34: Top Vent Configuration With Horizontal Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4141208 100-01397... -
Page 35: Top Vent Configuration With Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4141208 100-01397... -
Page 36: Termination Requirements
NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4141208 100-01397... -
Page 37: Hearth Requirements
Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4141208 100-01397... -
Page 38: Facing Requirements
If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4141208 100-01397... -
Page 39: Facing Overview
Optional facing butts to edge of faceplate (tile line) Bungalow, Tree of Life 27-1/2” (699mm) 32-3/8” (822mm) Optional facing butts to edge of faceplate (tile line) Face extends 1” below base of fireplace Shadowbox 32-1/4” (820mm) 45-1/4” (1150mm) © Travis Industries 4141208 100-01397... -
Page 40: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)
FPX arched faces require the FPX Face Upgrade 27-3/4" Kit (sku 98500683) and a triangular piece of 705mm facing in these upper corners. See the instructions included with the face for further details. 7-1/2" 191mm 1” 1-5/8" 32-3/4" 1-7/8" 41mm 832mm 48mm © Travis Industries 4141208 100-01397... -
Page 41: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View
Tile or other facing under 1'' (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1'' (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1'' (25mm) Floor © Travis Industries 4141208 100-01397... -
Page 42: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)
(or cement board, etc.) Masonry 1" NOTE: The nailing brackets are not used for this type 25mm 36-1/4" of installation - secure the fireplace to the floor with 921mm the brackets along the base of the fireplace. © Travis Industries 4141208 100-01397... -
Page 43: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces
Masonry is installed 1" maximum upper corners. (25mm) above the base of the fireplace. FRONT VIEW 2-3/4" 70mm TOP VIEW Framing 29" 737mm Nailing Bracket 61" Radius (1549mm) Fireplace Drywall Face Masonry 1" 25mm 36-1/4" 921mm © Travis Industries 4141208 100-01397... -
Page 44: Thick Facing Installation - Side View
Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1'' (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1'' (25mm) above the base of the fireplace. 1'' (25mm) Fireplace Support Floor © Travis Industries 4141208 100-01397... -
Page 45: Mantel Requirements
A non-combustible header must be used SIDE OF FIREPLACE Non-Combustible Mantel (metal stud). Non-Combustible Facing © Travis Industries 4141208 100-01397... -
Page 46: Installation Example - Build-Out (Dog-House) With Hor. Termination
1/2'' (13mm) Clearance to Insulation require an insulated enclosure. sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile © Travis Industries 4141208 100-01397... -
Page 47: Installation Example - Build-In With Horizontal Termination
Top View NOTE: 1/2'' (13mm) Clearance to Insulation sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile © Travis Industries 4141208 100-01397... -
Page 48: Steps For Finalizing The Installation
Lift up and swing the lower Battery cover up and slide it back to grill down to acces the area Holder expose the controls. below the firebox. AA Battery Tray Install the logs (see page 53). Replace the glass. © Travis Industries 4141208 100-01397... -
Page 49: Air Shutter Adjustment
(this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4141208 100-01397... -
Page 50: Barrier Removal
HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. © Travis Industries 4141208 100-01397... -
Page 51: Glass Frame Removal And Installation
Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4141208 100-01397... -
Page 52: Glass Frame Removal And Installation (Continued)
Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4141208 100-01397... -
Page 53: Log Set Installation
Finalizing the Installation (for qualified installers only) Log Set Installation Log Set Overview When installed, the logs should appear as shown below. Rear Log Right Twig Left Log Left Twig Right Log © Travis Industries 4141208 100-01397... -
Page 54: Rear Log Installation
The rear log has a flat notch on both sides that center it on the grate. Place the rear log on the grate and slide it all the way back until the log contacts the end-brackets on the grate. © Travis Industries 4141208 100-01397... -
Page 55: Right Log Installation
(for qualified installers only) Right Log Installation The right log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. © Travis Industries 4141208 100-01397... -
Page 56: Left Log Installation
(for qualified installers only) Left Log Installation The left log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. © Travis Industries 4141208 100-01397... -
Page 57: Left Twig Installation
Finalizing the Installation (for qualified installers only) Left Twig Installation This hole fits over the pin on the rear log. The left twig should be positioned so the front edge contacts the grate as shown. © Travis Industries 4141208 100-01397... -
Page 58: Right Twig Installation
Finalizing the Installation (for qualified installers only) Right Twig Installation The right twig has two holes for the pins on the rear and right log. When in place the right twig will appear as shown above. © Travis Industries 4141208 100-01397... -
Page 59: Ember Installation
Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4141208 100-01397... -
Page 60: Lp Conversion Instructions
1. Remove the glass (see page 48). Remove the logs and embers (if installed - page 53) 2. Remove the burner (see illustration below). 1/4" Nutdriver Remove the grate. 1/4" Nutdriver Remove the front burner. 1/4" Nutdriver Remove the rear burner. © Travis Industries 4141208 100-01397... - Page 61 Use a 1/2" open end wrench to unscrew the two orifices. Look here for the orifice identification Front 15/16" Rear 24mm Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion). © Travis Industries 4141208 100-01397...
- Page 62 Replace the firebox components. Install the logs and embers. Replace the glass. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4141208 100-01397...
-
Page 63: Fireback Installation
“a” to secure Loosen this screw and slide the bracket up. Place the floor the side firebacks.. firebacks in place (under the bracket). Slide the bracket down and tighten the screw to secure the firebacks. © Travis Industries 4141208 100-01397... -
Page 64: Grill Installation
You will need to lift the grill slightly to get it over the get the tab over the bushing (this prevents it allows the grill to swing bushing. Once in place the grill is held in place by the grill from accidentally falling off). forward. gravity. © Travis Industries 4141208 100-01397... -
Page 65: Gs2 Remote Installation
If you need to replace dead batteries, make sure to turn the appliance off before removing the batteries. NOTE: If the batteries go dead, the system will operate normally as long as household power (120v AC) is present. © Travis Industries 4141208 100-01397... -
Page 66: Wiring Diagram
Ground 3.15A FUSE Base Pilot Sensor Integrated Flame Fireplace Detect Control Spark (IFC) Appliance Ground Comfort Control Valve IPI/CPI Switch Green White ON / OFF Black Comfort Control AA Battery Main Burner Switch Tray Switch © Travis Industries 4141208 100-01397... -
Page 67: Gs2 Remote Wiring Diagram
3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 4141208 100-01397... -
Page 68: Installation
Optional Equipment (for qualified installers only) Installation 1. Remove the concealment cover from the heater and set aside. 2. Remove the On/Off–Comfort Control–Battery Plate from the control panel (keep the screws). © Travis Industries 4141208 100-01397... - Page 69 Optional Equipment (for qualified installers only) 3. Remove the control panel and place face-down in front of the heater (keep the screws). 4. Disconnect input power. 5. Disconnect the ground wire. © Travis Industries 4141208 100-01397...
- Page 70 (for qualified installers only) 6. Pull the base IFC forward to access the wiring (it is held in place with Velcro). 7. Disconnect the comfort control wires and battery backup wires from the battery holder. © Travis Industries 4141208 100-01397...
- Page 71 11. Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove and discard the stock regulator, spring, and gasket (see “c” below). T-20 Torx or Slotted Screwdriver © Travis Industries 4141208 100-01397...
- Page 72 SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor – tighten to 25 Lb-inches. Leak-test this area after installation to verify proper installation. Route the stepper motor wire near the IFC location. © Travis Industries 4141208 100-01397...
- Page 73 (see “e”) to “FAN” lead on the fuse harness (pre-connected to the IFC). This circuit bypasses the rheostat and snap disc (these components included with the blower kit are not used and may be kept for replacement part purposes). 3.15 © Travis Industries 4141208 100-01397...
- Page 74 Attach the accent light power input (see “d”) to “LIGHT” lead on the fuse harness (pre-connected to the IFC). This circuit bypasses the rheostat (this component is not used and may be kept for replacement part purposes). Accent Light (s) 3.15 14. Place the GSR2 IFC near the appliance. © Travis Industries 4141208 100-01397...
- Page 75 (for qualified installers only) 15. Attach the following: (Black) (White) (Green) Pilot connections Power (3 wires – make sure orientation is correct) Comfort Control connection Make sure silicone tubing is pushed down Main Harness Stepper Motor © Travis Industries 4141208 100-01397...
- Page 76 18. Connect the accent light wires to the GSR2 IFC. NOTE: If using a blower, connect the power input to the GSR2 IFC. 19. Connect the battery box power molex connector to the main harness molex connector. © Travis Industries 4141208 100-01397...
- Page 77 25. Attach the battery box to the control panel using the screws removed in step 2. 26. Re-connect the input power input. 27. Restore the fireplace to the correct configuration (turn power and gas on). See the instructions included with the remote for synchronizing the remote and operating instructions. © Travis Industries 4141208 100-01397...
-
Page 78: Index
Installation Overview .......... 7 ..............35 Listing Details ............. 2 Top Vent or Rear Vent Configuration ....10 Log Set Installation ........... 53 Vent Requirements .......... 26 LP Conversion Instructions ......60 Wiring Diagram ..........66 © Travis Industries 4141208 100-01397...